{"id":13220,"date":"2026-06-01T01:09:21","date_gmt":"2026-06-01T01:09:21","guid":{"rendered":"https:\/\/pharmamachinecn.com\/?p=13220"},"modified":"2026-03-17T08:47:34","modified_gmt":"2026-03-17T08:47:34","slug":"filling-machine-spare-parts-list","status":"publish","type":"post","link":"https:\/\/pharmamachinecn.com\/tr\/filling-machine-spare-parts-list\/","title":{"rendered":"Dolum Makinesi Yedek Par\u00e7a Listesi"},"content":{"rendered":"
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\"Dolum
Dolum Makinesi Yedek Par\u00e7alar\u0131.<\/em><\/figcaption><\/figure>

A<\/h2>

Kar\u0131\u015ft\u0131r\u0131c\u0131lar (Hazne Kar\u0131\u015ft\u0131r\u0131c\u0131lar)<\/h3>

Kar\u0131\u015ft\u0131r\u0131c\u0131lar hazne veya tank\u0131n i\u00e7ine monte edilir ve \u00fcr\u00fcn\u00fcn kar\u0131\u015fmas\u0131n\u0131 ve akmas\u0131n\u0131 sa\u011flar. Bunlar olmadan, soslar ve losyonlar gibi kal\u0131n \u015feyler \u00e7\u00f6ker veya k\u00f6pr\u00fclenir ve beslemeyi durdurur. \u00c7apa stili, k\u00fcrek stili ve pervane stili en yayg\u0131n tiplerdir.<\/p>

Bunlar\u0131 \u00e7al\u0131\u015ft\u0131ran motorlar, \u00f6zellikle a\u011f\u0131r \u00fcr\u00fcnlerde s\u00fcrekli y\u00fckten dolay\u0131 yanar. \u015eaft contalar\u0131 s\u0131zd\u0131r\u0131r. B\u0131\u00e7aklar ince a\u015f\u0131n\u0131r. G\u0131da ve ila\u00e7 i\u00e7in paslanmaz \u00e7elik standartt\u0131r. Mil contas\u0131n\u0131 d\u00fczenli olarak kontrol edin \u00e7\u00fcnk\u00fc s\u0131zd\u0131ran bir kar\u0131\u015ft\u0131r\u0131c\u0131 contas\u0131, olmamas\u0131 gereken yerde \u00fcr\u00fcn anlam\u0131na gelir.<\/p>

Hava Reg\u00fclat\u00f6rleri ve FRL \u00dcniteleri<\/h3>

Filtre-reg\u00fclat\u00f6r-ya\u011flay\u0131c\u0131 anlam\u0131na gelen FRL, makineyi besleyen bas\u0131n\u00e7l\u0131 hava besleme hatt\u0131nda bulunur. Havay\u0131 temizler, bas\u0131nc\u0131 ayarlar ve ya\u011flama i\u00e7in ince bir ya\u011f buhar\u0131 ekler.<\/p>

Kirli veya \u0131slak hava pn\u00f6matik par\u00e7alar\u0131 h\u0131zla \u00f6ld\u00fcr\u00fcr. Solenoid valfler yap\u0131\u015f\u0131r. Silindirler paslan\u0131r. FRL \u00fcnitesinin i\u00e7indeki filtre eleman\u0131 zamanla t\u0131kan\u0131r ve de\u011fi\u015ftirilmesi gerekir. \u00c7o\u011fu insan bunu ayarlar ve unutur, ki bu kesinlikle yanl\u0131\u015f bir yakla\u015f\u0131md\u0131r.<\/p>

Burgu Vidalar\u0131<\/h3>

Burgu, dolum t\u00fcp\u00fcn\u00fcn i\u00e7inde bulunan ve her bir kaba belirli miktarda tozu itmek i\u00e7in d\u00f6nen sarmal vidad\u0131r. Hatve, \u00e7ap ve u\u00e7u\u015f tasar\u0131m\u0131, d\u00f6n\u00fc\u015f ba\u015f\u0131na ne kadar damla d\u00fc\u015fece\u011fini belirler.<\/p>

G\u0131da ve ila\u00e7 i\u00e7in paslanmaz \u00e7elik, bazen yap\u0131\u015fkan tozlar i\u00e7in kaplamal\u0131. U\u00e7aklar a\u015f\u0131n\u0131r ve hassasiyet sapmalar\u0131n\u0131 doldurur. Sapma tolerans\u0131n\u0131z\u0131 a\u015ft\u0131\u011f\u0131nda yeni bir taneye ihtiyac\u0131n\u0131z olur. Belirli doldurucu modelleriyle e\u015fle\u015fen t\u00fcm boyutlarda gelirler.<\/p>

Baz\u0131 tozlar burgular i\u00e7in ac\u0131mas\u0131zd\u0131r. Tuz veya \u015feker i\u00e7eren baharat kar\u0131\u015f\u0131mlar\u0131 gibi a\u015f\u0131nd\u0131r\u0131c\u0131 herhangi bir \u015fey, u\u00e7u\u015flar\u0131 bekledi\u011finizden daha h\u0131zl\u0131 yiyecektir.<\/p>

B<\/h2>

Rulmanlar<\/h3>

Her yerde ortaya \u00e7\u0131kar. Konvey\u00f6r makaralar\u0131, pompa \u015faftlar\u0131, d\u00f6ner tabla tahrikleri, burgu destek noktalar\u0131. Standart sabit bilyal\u0131 rulmanlar \u00e7o\u011fu i\u015fin \u00fcstesinden gelir. 6001, 6003, 6005 gibi boyutlar pek \u00e7ok makineyi kapsar.<\/p>

S\u0131zd\u0131rmaz rulmanlar \u0131slak veya tozlu ortamlarda daha uzun s\u00fcre dayan\u0131r. A\u00e7\u0131k rulmanlar\u0131n belirli bir program dahilinde greslenmesi gerekir. Her iki durumda da eninde sonunda a\u015f\u0131n\u0131rlar. \u00dcretim s\u0131ras\u0131nda g\u00fcmb\u00fcrt\u00fc veya ta\u015flama olup olmad\u0131\u011f\u0131n\u0131 dinleyin. Bu ses, rulman\u0131n size bir \u015fey s\u00f6yledi\u011fi ve dinlemeniz gerekti\u011fi anlam\u0131na gelir.<\/p>

Kay\u0131\u015flar (Konvey\u00f6r ve Tahrik Kay\u0131\u015flar\u0131)<\/h3>

Konvey\u00f6r bantlar\u0131 \u015fi\u015feleri ve kaplar\u0131 dolum hatt\u0131 boyunca hareket ettirir. Tahrik kay\u0131\u015flar\u0131 g\u00fcc\u00fc motorlardan pompalara, helezonlara ve di\u011fer hareketli par\u00e7alara aktar\u0131r. D\u00fcz kay\u0131\u015flar, V kay\u0131\u015flar\u0131 ve zamanlama kay\u0131\u015flar\u0131n\u0131n t\u00fcm\u00fc makineye ba\u011fl\u0131 olarak ortaya \u00e7\u0131kar.<\/p>

Konvey\u00f6r bantlar\u0131 gerilir ve \u00e7atlar. Tahrik kay\u0131\u015flar\u0131 a\u015f\u0131nd\u0131\u011f\u0131nda kayar. Triger kay\u0131\u015flar\u0131 di\u015f atlar. Hepsi ar\u0131zaland\u0131\u011f\u0131nda sorunlara neden olur. Do\u011fru boyutlar\u0131 rafta bulundurun ve gerginli\u011fi d\u00fczenli olarak kontrol edin.<\/p>

\u015ei\u015fe K\u0131lavuzlar\u0131 ve Raylar\u0131<\/h3>

Bunlar, \u015fi\u015felerin s\u0131ralanmas\u0131n\u0131 ve dolum istasyonu boyunca d\u00fcz hareket etmesini sa\u011flayan k\u0131lavuz raylar ve \u015ferit k\u0131lavuzlar\u0131d\u0131r. Makineye ba\u011fl\u0131 olarak paslanmaz \u00e7elik veya g\u0131da s\u0131n\u0131f\u0131 plastik. B\u00fct\u00fcn g\u00fcn kendilerine \u00e7arpan \u015fi\u015felerden dayak yerler.<\/p>

B\u00fck\u00fclm\u00fc\u015f veya gev\u015fek k\u0131lavuzlar \u015fi\u015felerin yana do\u011fru gitmesi anlam\u0131na gelir. S\u0131k\u0131\u015fan \u015fi\u015feler hatt\u0131n durmas\u0131 anlam\u0131na gelir. Ayarlanabilir tasar\u0131mlar \u015fi\u015fe boyutlar\u0131 aras\u0131nda ge\u00e7i\u015f yapman\u0131z\u0131 sa\u011flar. A\u015f\u0131nma noktalar\u0131, \u015fi\u015felerin en \u00e7ok \u00e7arpt\u0131\u011f\u0131 montaj braketleri ve ray u\u00e7lar\u0131d\u0131r.<\/p>

C<\/h2>

Cam Takip\u00e7ileri<\/h3>

Kam takip\u00e7ileri d\u00f6ner dolum makinelerindeki kam raylar\u0131 \u00fczerinde hareket eder. Taret d\u00f6nerken pistonlar\u0131n, valflerin ve noz\u00fcl asans\u00f6rlerinin hareketini kontrol ederler. \u0130\u00e7lerindeki rulmanlar y\u00fck\u00fc ta\u015f\u0131r.<\/p>

Bir kam takip\u00e7isi tutukluk yapt\u0131\u011f\u0131nda veya d\u00fczle\u015fti\u011finde, kontrol etti\u011fi hareket yanl\u0131\u015f gider. Dolum hassasiyeti d\u00fc\u015fer veya valfler do\u011fru a\u00e7\u0131lmaz. P\u00fcr\u00fczl\u00fcl\u00fck hissetti\u011finizde veya d\u00fcz noktalar g\u00f6rd\u00fc\u011f\u00fcn\u00fczde bunlar\u0131 de\u011fi\u015ftirin.<\/p>

\u00c7ek Valfler<\/h3>

\u00c7ek valfler s\u0131v\u0131n\u0131n bir y\u00f6ne akmas\u0131na izin verir ve geri d\u00f6nmesini engeller. Pistonlu doldurucularda \u00e7ekme ve bo\u015faltma d\u00f6ng\u00fcs\u00fcn\u00fc kontrol ederler. \u00c7ekme strokunda giri\u015f kontrol\u00fc a\u00e7\u0131l\u0131r ve \u00e7\u0131k\u0131\u015f kapan\u0131r. \u0130tme strokunda ise tersine d\u00f6ner.<\/p>

Kal\u0131n \u00fcr\u00fcnlerle veya partik\u00fcl i\u00e7eren herhangi bir \u015feyle kirlenirler. Bir \u00e7ek valf yap\u0131\u015ft\u0131\u011f\u0131nda, dolum do\u011frulu\u011fu pencereden d\u0131\u015far\u0131 \u00e7\u0131kar. K\u00fcresel \u00e7ek valfler ince s\u0131v\u0131lar i\u00e7in yayg\u0131nd\u0131r. Sal\u0131ncak \u00e7ekleri ve yayl\u0131 \u00e7ekler de ortaya \u00e7\u0131kar.<\/p>

Tam tak\u0131m yeniden yap\u0131m kiti bulundurun. Yuvalar ve bilyalar a\u015f\u0131n\u0131r ve \u00e7ok az miktarda a\u015f\u0131nma bile damlamaya ve tutars\u0131z dolumlara neden olur.<\/p>

Konvey\u00f6r Zincirleri ve Ba\u011flant\u0131lar\u0131<\/h3>

Zincirli konvey\u00f6rler konteynerleri dolum hatt\u0131 boyunca hareket ettirir. Tek tek ba\u011flant\u0131lar zamanla a\u015f\u0131n\u0131r ve esner, bu da a\u015fa\u011f\u0131 ak\u0131\u015ftaki di\u011fer istasyonlarla zamanlamay\u0131 bozar. Paslanmaz \u00e7elik zincirler g\u0131da ve i\u00e7ecek i\u00e7in standartt\u0131r.<\/p>

Ana baklalar sahada onar\u0131m\u0131 m\u00fcmk\u00fcn k\u0131lar. Ancak bir zincir spesifikasyonlar\u0131n \u00f6tesine ge\u00e7ti\u011finde t\u00fcm\u00fcn\u00fcn de\u011fi\u015ftirilmesi gerekir. Gergin bir zinciri \u00e7al\u0131\u015ft\u0131rmak di\u015flileri daha h\u0131zl\u0131 a\u015f\u0131nd\u0131r\u0131r ve sorunu daha da b\u00fcy\u00fct\u00fcr.<\/p>

Silindirler (Pistonlu Dolum Silindirleri)<\/h3>

Silindir, pistonun i\u00e7inden ge\u00e7ti\u011fi t\u00fcpt\u00fcr. \u0130\u00e7 hacmi, strok ba\u015f\u0131na ne kadar \u00fcr\u00fcn da\u011f\u0131t\u0131laca\u011f\u0131n\u0131 belirler. Contalar\u0131n do\u011fru \u00e7al\u0131\u015fmas\u0131 i\u00e7in delik kaplamas\u0131n\u0131n ayna p\u00fcr\u00fczs\u00fczl\u00fc\u011f\u00fcnde olmas\u0131 gerekir.<\/p>

Deli\u011fin i\u00e7indeki \u00e7izikler veya \u00e7entikler, \u00fcr\u00fcn\u00fcn piston contalar\u0131ndan s\u0131zd\u0131\u011f\u0131 anlam\u0131na gelir. Delik bir kez hasar g\u00f6rd\u00fc\u011f\u00fcnde ya onu tekrar bileyerek spesifikasyonlara uygun hale getirirsiniz ya da tamam\u0131n\u0131 de\u011fi\u015ftirirsiniz. Paslanmaz \u00e7elik 316L korozyon direnci i\u00e7in standartt\u0131r. Farkl\u0131 delik boyutlar\u0131, belirli bir silindir i\u00e7in tipik olarak 10:1 oran\u0131na kadar farkl\u0131 dolum aral\u0131klar\u0131 verir.<\/p>

D<\/h2>

Dal\u0131\u015f Nozul Mekanizmalar\u0131<\/h3>

Dal\u0131\u015f nozullar\u0131 dolum ba\u015flamadan \u00f6nce kab\u0131n i\u00e7ine do\u011fru iner, ard\u0131ndan \u00fcr\u00fcn akt\u0131k\u00e7a y\u00fckselir. Bu, k\u00f6p\u00fcrmeyi ve s\u0131\u00e7ramay\u0131 azalt\u0131r. Mekanizma genellikle k\u0131lavuz \u00e7ubuklu pn\u00f6matiktir.<\/p>

K\u0131lavuz \u00e7ubuklardaki contalar a\u015f\u0131n\u0131r ve noz\u00fcl s\u00fcr\u00fcklenmeye veya sallanmaya ba\u015flar. Hava t\u00fcp\u00fc contalar\u0131 da gider. Dal\u0131\u015f d\u00fczg\u00fcn olmad\u0131\u011f\u0131nda k\u00f6p\u00fck ve da\u011f\u0131n\u0131k dolumlar elde edersiniz. D\u00fczeltmesi karma\u015f\u0131k de\u011fildir ama ger\u00e7ek bir sorun haline gelene kadar g\u00f6rmezden gelmek kolayd\u0131r.<\/p>

Damlama Tepsileri<\/h3>

Nozul alan\u0131n\u0131n alt\u0131na oturarak dolumlar aras\u0131nda damlama veya ta\u015fmalar\u0131 yakalar. Paslanmaz \u00e7elik. Basit par\u00e7a. Unutmas\u0131 kolay.<\/p>

Ancak kirli veya ta\u015fan bir damlama tepsisi hijyen sorunu ve kayma tehlikesidir. Baz\u0131lar\u0131n\u0131n tahliye delikleri vard\u0131r. Di\u011ferlerinde ise sadece \u00e7ekip bo\u015faltabilirsiniz. Her iki durumda da belirli bir program dahilinde temizlenmeleri gerekir. Sizinki ezilir veya a\u015f\u0131n\u0131rsa yedek bir tane bulundurun.<\/p>

E<\/h2>

Acil Durdurma Anahtarlar\u0131<\/h3>

E-stoplar, makineye giden g\u00fcc\u00fc an\u0131nda kesen b\u00fcy\u00fck k\u0131rm\u0131z\u0131 mantar d\u00fc\u011fmelerdir. Her dolum makinesinde en az bir tane bulunur. Bunlar bir g\u00fcvenlik gereklili\u011fidir, iste\u011fe ba\u011fl\u0131 de\u011fildir.<\/p>

\u0130tildikleri i\u00e7in a\u015f\u0131n\u0131rlar. \u0130\u00e7indeki kontak blo\u011fu ar\u0131zalan\u0131r ve anahtar \u00e7al\u0131\u015fmay\u0131 durdurur. Bunlar\u0131 d\u00fczenli olarak test edin. \u00c7al\u0131\u015fmayan bir E-stop ciddi bir g\u00fcvenlik ihlalidir. Yedek kontak bloklar\u0131 ucuzdur.<\/p>

Enkoderler (D\u00f6ner ve Do\u011frusal)<\/h3>

Enkoderler konumu ve h\u0131z\u0131 \u00f6l\u00e7er. Dolum makinelerinde d\u00f6ner tabla d\u00f6n\u00fc\u015f\u00fcn\u00fc, piston strokunu ve konvey\u00f6r h\u0131z\u0131n\u0131 takip ederler. PLC, her \u015feyi senkronize tutmak i\u00e7in bu verileri kullan\u0131r.<\/p>

Bir kodlay\u0131c\u0131 ar\u0131zalan\u0131rsa, makine i\u015flerin nerede oldu\u011fu hissini kaybeder. Dolumlar yanl\u0131\u015f zamanda ger\u00e7ekle\u015fir. \u015ei\u015feler y\u0131\u011f\u0131l\u0131r. Optik enkoderler hassast\u0131r ancak toza duyarl\u0131d\u0131r. Manyetik tipler zorlu ortamlarla daha iyi ba\u015fa \u00e7\u0131kar. Makinenin kulland\u0131\u011f\u0131 her tipten bir yedek bulundurun.<\/p>

F<\/h2>

Doldurma Nozullar\u0131<\/h3>

Nozullar \u00fcr\u00fcn\u00fc doldurucudan kab\u0131n i\u00e7ine iletir. Serbest ak\u0131\u015fl\u0131 s\u0131v\u0131lar i\u00e7in d\u00fcz a\u015fa\u011f\u0131 tipler. K\u00f6p\u00fck kontrol\u00fc i\u00e7in dal\u0131\u015f nozullar\u0131. Viskoz \u00fcr\u00fcnler i\u00e7in a\u015fa\u011f\u0131dan yukar\u0131ya dolum nozullar\u0131. Damlamay\u0131 \u00f6nlemek i\u00e7in pozitif kapatma nozullar\u0131.<\/p>

Malzeme genellikle 316 paslanmazd\u0131r. Nozul u\u00e7lar\u0131, \u00f6zellikle a\u015f\u0131nd\u0131r\u0131c\u0131 \u00e7amurlarla \u00fcr\u00fcn temas\u0131 nedeniyle a\u015f\u0131n\u0131r. Kapatma mekanizmas\u0131n\u0131n i\u00e7indeki O-ringlerin periyodik olarak de\u011fi\u015ftirilmesi gerekir. Damlayan bir nozul, \u015fi\u015felerin s\u0131zd\u0131rmazl\u0131k alan\u0131nda \u00fcr\u00fcn ve da\u011f\u0131n\u0131k etiketler anlam\u0131na gelir.<\/p>

Farkl\u0131 kap a\u00e7\u0131kl\u0131klar\u0131 farkl\u0131 nozul boyutlar\u0131na ihtiya\u00e7 duyar. \u00c7o\u011fu makine nozul u\u00e7lar\u0131n\u0131 h\u0131zl\u0131ca de\u011fi\u015ftirmenize izin verir. En s\u0131k kulland\u0131\u011f\u0131n\u0131z boyutlar\u0131 ve birka\u00e7 yedek O-ring kitini stoklay\u0131n.<\/p>

Ak\u0131\u015f \u00d6l\u00e7erler<\/h3>

Ak\u0131\u015f \u00f6l\u00e7erler hattan ge\u00e7en \u00fcr\u00fcn hacmini \u00f6l\u00e7er. Debi \u00f6l\u00e7er doldurucularda birincil \u00f6l\u00e7\u00fcm cihaz\u0131d\u0131r. PLC ak\u0131\u015f say\u0131s\u0131n\u0131 okur ve hedef hacme ula\u015f\u0131ld\u0131\u011f\u0131nda vanay\u0131 kapat\u0131r.<\/p>

Manyetik ak\u0131\u015f \u00f6l\u00e7erler, Coriolis \u00f6l\u00e7erler ve oval di\u015fli \u00f6l\u00e7erlerin her birinin g\u00fc\u00e7l\u00fc y\u00f6nleri vard\u0131r. Manyetik saya\u00e7lar ince iletken s\u0131v\u0131lar\u0131 i\u015fler. Coriolis k\u00fctle ak\u0131\u015f\u0131n\u0131 \u00f6l\u00e7er. Oval di\u015fli viskoz maddeler i\u00e7in iyi \u00e7al\u0131\u015f\u0131r.<\/p>

Kalibrasyon zaman i\u00e7inde kayar. Dolumlar k\u0131sa veya a\u011f\u0131r gelmeye ba\u015flad\u0131\u011f\u0131nda, par\u00e7alar\u0131 de\u011fi\u015ftirmeye ba\u015flamadan \u00f6nce yeniden kalibre edin.<\/p>

Huniler ve Toplay\u0131c\u0131lar<\/h3>

Huniler \u00fcr\u00fcn\u00fc burgudan veya \u00f6l\u00e7\u00fcm cihaz\u0131ndan konteyner a\u00e7\u0131kl\u0131\u011f\u0131na y\u00f6nlendirir. Toplay\u0131c\u0131 huniler ta\u015fan \u00fcr\u00fcn\u00fc yakalar ve geri y\u00f6nlendirir. Paslanmaz \u00e7elik, g\u0131da s\u0131n\u0131f\u0131, temizlenmesi kolay.<\/p>

Yap\u0131\u015fkan \u00fcr\u00fcnlerle t\u0131kan\u0131rlar. Ezik huniler do\u011fru oturmaz ve \u00fcr\u00fcn kaybedersiniz. \u00d6zellikle birden fazla kap bi\u00e7imi kullan\u0131yorsan\u0131z her boyuttan yedek bulundurun.<\/p>

G<\/h2>

Contalar ve S\u0131zd\u0131rmazlar<\/h3>

Contalar borular, bunkerler, valfler ve dolum ba\u015fl\u0131klar\u0131 aras\u0131ndaki ba\u011flant\u0131lar\u0131 kapat\u0131r. O-ringler, \u00fc\u00e7 kelep\u00e7eli contalar ve d\u00fcz contalar bir dolum hatt\u0131n\u0131n her yerinde bulunur. \u00c7o\u011fu g\u0131da s\u0131n\u0131f\u0131 silikon, EPDM, Viton veya PTFE'dir.<\/p>

Zamanla sertle\u015fir, \u00e7atlar ve s\u0131k\u0131\u015f\u0131rlar. S\u0131zd\u0131ran bir conta, \u00fcr\u00fcn\u00fcn g\u00f6remedi\u011finiz bir yere damlamas\u0131 anlam\u0131na gelebilir, bu da hem israf hem de sanitasyon sorunudur. Sadece ar\u0131zaland\u0131klar\u0131nda de\u011fil, belirli bir program dahilinde de\u011fi\u015ftirin.<\/p>

\u00d6zellikle \u00fc\u00e7 kelep\u00e7eli contalar ilgiyi hak ediyor. Bunlar s\u0131hhi tesisat borular\u0131 boyunca kullan\u0131lan h\u0131zl\u0131 ba\u011flant\u0131 contalar\u0131d\u0131r. K\u00f6t\u00fc bir conta \u00fcr\u00fcn s\u0131zd\u0131r\u0131r veya hava girmesine neden olur. Her boyuttan bir kutu bulundurun.<\/p>

Renk kodlu contalar burada da yard\u0131mc\u0131 olur. Farkl\u0131 malzemeler i\u00e7in farkl\u0131 renkler, b\u00f6ylece operat\u00f6r g\u00f6rerek do\u011fru olan\u0131 yakalar. EPDM genellikle siyah, silikon beyaz veya mavi, Viton ise kahverengidir. Bir asit \u00fcr\u00fcn hatt\u0131ndaki yanl\u0131\u015f bir conta saatler i\u00e7inde \u00e7\u00f6z\u00fclebilir ve t\u00fcm partiyi kirletebilir.<\/p>

Di\u015fli Pompalar<\/h3>

Di\u015fli pompalar \u00fcr\u00fcn\u00fc yakalamak ve hareket ettirmek i\u00e7in birbirine kenetlenen di\u015fliler kullan\u0131r. Ya\u011flar, \u015furuplar ve di\u011fer orta viskoziteli s\u0131v\u0131lar\u0131 i\u015fleyen dolum makinelerinde yayg\u0131nd\u0131r. Her dolum kafas\u0131n\u0131n tipik olarak kendi pompas\u0131 vard\u0131r.<\/p>

Di\u015fliler zamanla a\u015f\u0131n\u0131r ve uyum gev\u015fer. Bu oldu\u011funda, \u00fcr\u00fcn bo\u015fluktan geri kayd\u0131\u011f\u0131 i\u00e7in dolum hassasiyeti d\u00fc\u015fer. Yatak ar\u0131zas\u0131 di\u011fer yayg\u0131n sorundur. \u00c7o\u011fu model i\u00e7in yeniden \u00fcretilmi\u015f di\u015fli pompa tertibatlar\u0131 mevcuttur ve yenisinden daha ucuzdur.<\/p>

H<\/h2>

Hoppers<\/h3>

Hazne d\u00f6kme \u00fcr\u00fcn\u00fc tutar ve yer\u00e7ekimiyle dolum sistemine besler. Boyutlar tezgah \u00fcst\u00fc \u00fcnitelerde birka\u00e7 galondan \u00fcretim hatlar\u0131nda y\u00fczlerce galona kadar de\u011fi\u015fir.<\/p>

Paslanmaz \u00e7elik 304 veya 316 standartt\u0131r. Kaynakl\u0131 diki\u015flerin p\u00fcr\u00fczs\u00fcz olmas\u0131 ve temizlik i\u00e7in \u00e7atlaklardan ar\u0131nd\u0131r\u0131lm\u0131\u015f olmas\u0131 gerekir. Is\u0131tmal\u0131 hazneler \u00e7ikolata veya balmumu gibi \u00fcr\u00fcnleri do\u011fru viskozitede tutar. \u0130\u00e7erideki seviye sens\u00f6rleri, sisteme bir d\u00f6kme tanktan yeniden doldurma sinyali verir.<\/p>

Hazne kapaklar\u0131 kirleticileri d\u0131\u015far\u0131da tutar ve genellikle g\u0131da g\u00fcvenli\u011fi denetimleri i\u00e7in gereklidir. \u00c7atlak veya \u00e7arp\u0131k bir kapak sadece bir s\u0131k\u0131nt\u0131 de\u011fil, bir uyumluluk sorunudur.<\/p>

Hortumlar ve Borular<\/h3>

\u00dcr\u00fcn hortumlar\u0131 besleme tank\u0131n\u0131 hazneye ve doldurucuyu nozullara ba\u011flar. G\u0131da s\u0131n\u0131f\u0131 silikon, g\u00fc\u00e7lendirilmi\u015f PVC ve \u00f6rg\u00fcl\u00fc paslanmaz yayg\u0131n malzemelerdir.<\/p>

Zaman i\u00e7inde \u00fcr\u00fcne maruz kald\u0131klar\u0131 i\u00e7in \u00e7atlar, b\u00fck\u00fcl\u00fcr ve bozulurlar. Peristaltik doldurucular pompalama i\u015flemi i\u00e7in tamamen t\u00fcpe dayan\u0131r ve t\u00fcp ger\u00e7ek bir a\u015f\u0131nma par\u00e7as\u0131d\u0131r. Patlad\u0131\u011f\u0131nda de\u011fil, belirli bir programa g\u00f6re de\u011fi\u015ftirin.<\/p>

Herhangi bir yedek hortumun orijinaliyle ayn\u0131 g\u0131da veya ila\u00e7 s\u0131n\u0131f\u0131 derecesine sahip oldu\u011fundan emin olun. Yanl\u0131\u015f malzeme, ba\u015far\u0131s\u0131z denetimler veya kontaminasyon anlam\u0131na gelir.<\/p>

I<\/h2>

\u0130nd\u00fcksiyon Kapat\u0131c\u0131lar (Folyo Kapat\u0131c\u0131 Par\u00e7alar\u0131)<\/h3>

\u0130nd\u00fcksiyon m\u00fch\u00fcrleyiciler, dolumdan sonra \u015fi\u015fe a\u00e7\u0131kl\u0131\u011f\u0131na bir folyo astar yap\u0131\u015ft\u0131r\u0131r. Yap\u0131\u015ft\u0131rma ba\u015fl\u0131\u011f\u0131, bobin ve g\u00fc\u00e7 kayna\u011f\u0131 ana par\u00e7alard\u0131r. Bobinler \u0131s\u0131dan yanar. G\u00fc\u00e7 kayna\u011f\u0131 kartlar\u0131 elektrik stresinden ar\u0131zalan\u0131r.<\/p>

S\u0131zd\u0131rmazl\u0131k ba\u015fl\u0131\u011f\u0131 kapaklar\u0131 ve konvey\u00f6r k\u0131lavuzlar\u0131 s\u00fcrekli \u015fi\u015fe temas\u0131 nedeniyle a\u015f\u0131n\u0131r. Folyo hizalama k\u0131lavuzlar\u0131n\u0131n d\u00fcz olmas\u0131 gerekir, aksi takdirde orant\u0131s\u0131z contalar elde edersiniz. Her dolum hatt\u0131nda bunlardan biri bulunmaz, ancak bulunanlar sorun \u00e7\u0131kard\u0131\u011f\u0131nda ba\u015flar\u0131n\u0131n ne kadar a\u011fr\u0131yaca\u011f\u0131n\u0131 bilirler.<\/p>

L<\/h2>

Seviye Sens\u00f6rleri<\/h3>

Seviye sens\u00f6rleri haznelerin ve tanklar\u0131n i\u00e7ine yerle\u015ftirilir ve kontrol sistemine ne kadar \u00fcr\u00fcn kald\u0131\u011f\u0131n\u0131 s\u00f6yler. \u015eamand\u0131ral\u0131 anahtarlar, kapasitif sens\u00f6rler ve ultrasonik tiplerin t\u00fcm\u00fc, \u00fcr\u00fcne ve gereken hassasiyete ba\u011fl\u0131 olarak ortaya \u00e7\u0131kar.<\/p>

\u015eamand\u0131ral\u0131 \u015falterler yap\u0131\u015f\u0131r. Kapasitif sens\u00f6rler prob \u00fczerindeki birikimden dolay\u0131 kayar. Ultrasonik tipler k\u00f6p\u00fckl\u00fc \u00fcr\u00fcnlerde do\u011frulu\u011funu kaybeder. Sens\u00f6r PLC'ye yalan s\u00f6yledi\u011finde hazne dolumun ortas\u0131nda bo\u015fal\u0131r ve k\u0131sa dolumlar veya hava cepleri elde edersiniz.<\/p>

Sens\u00f6rleri d\u00fczenli olarak temizleyin ve yedeklerini bulundurun. K\u00f6t\u00fc bir seviye sens\u00f6r\u00fc her zaman alarm vermez. Bazen sessizce, izini s\u00fcrmek biraz zaman alan sorunlara neden olur.<\/p>

Y\u00fck H\u00fccreleri<\/h3>

Y\u00fck h\u00fccreleri, gravimetrik doldurucularda konteyner platformunun alt\u0131ndaki a\u011f\u0131rl\u0131k sens\u00f6rleridir. Her bir konteynere giren \u00fcr\u00fcn\u00fcn a\u011f\u0131rl\u0131\u011f\u0131n\u0131 ger\u00e7ek zamanl\u0131 olarak \u00f6l\u00e7erler. PLC, dolumu do\u011fru a\u011f\u0131rl\u0131kta durdurmak i\u00e7in bunlar\u0131n sinyalini kullan\u0131r.<\/p>

Burada do\u011fruluk \u00f6nemlidir. Bir y\u00fck h\u00fccresinin y\u00fczde bir oran\u0131nda bile sapmas\u0131, t\u00fcm \u00e7al\u0131\u015fman\u0131z boyunca fazla veya eksik dolum anlam\u0131na gelir. A\u015f\u0131r\u0131 y\u00fckleme veya a\u011f\u0131r konteynerlerin platforma \u00e7arpmas\u0131 \u00f6m\u00fcrlerini k\u0131salt\u0131r. Sabit bir programa g\u00f6re yeniden kalibre edin.<\/p>

M<\/h2>

Motorlar (Servo, Step ve Di\u015fli)<\/h3>

Ana tahrik motorlar\u0131, pompa motorlar\u0131, burgu motorlar\u0131, d\u00f6ner tabla motorlar\u0131, konvey\u00f6r motorlar\u0131. Bir dolum hatt\u0131nda bunlardan \u00e7ok say\u0131da vard\u0131r. Hassas i\u015fler i\u00e7in servolar. Daha basit konumland\u0131rma i\u00e7in stepler. Kaba tork i\u00e7in di\u015fli motorlar.<\/p>

Bir motor \u00f6ld\u00fc\u011f\u00fcnde, o istasyon da \u00f6l\u00fcr. Baz\u0131lar\u0131 standart katalog \u00fcr\u00fcnleridir. Di\u011ferleri makine \u00fcreticisine \u00f6zeldir ve temin edilmesi haftalar al\u0131r. Sizinkinin hangi kategoriye girdi\u011fini \u00f6\u011frenin ve elde edilmesi zor olanlar i\u00e7in yedek par\u00e7a stoklay\u0131n.<\/p>

Bak\u0131m turlar\u0131 s\u0131ras\u0131nda motor ba\u011flant\u0131lar\u0131n\u0131 ve kaplinleri kontrol edin. Gev\u015fek bir kaplin titre\u015fime neden olarak rulmanlara zarar verir ve motor \u00f6mr\u00fcn\u00fc k\u0131salt\u0131r. Be\u015f dakikal\u0131k kontrol, onar\u0131mlarda binlerce tasarruf sa\u011flayabilir.<\/p>

N<\/h2>

Nozul O-Ringleri ve Contalar\u0131<\/h3>

Her nozulda, \u00fcr\u00fcn\u00fcn kapanma noktas\u0131n\u0131n \u00f6tesine s\u0131zmas\u0131n\u0131 \u00f6nleyen dahili contalar bulunur. O-ringler, d\u00f6rtl\u00fc halkalar ve PTFE contalar standartt\u0131r. Nozul g\u00f6vdesine i\u015flenmi\u015f oluklara otururlar ve hareketli par\u00e7alara bask\u0131 yaparlar.<\/p>

\u00dcr\u00fcn onlar\u0131 a\u015f\u0131nd\u0131r\u0131r. Asidik \u00fcr\u00fcnler belirli kau\u00e7uk bile\u015fiklerini t\u00fcketir. S\u0131cak \u00fcr\u00fcnler bozulmay\u0131 h\u0131zland\u0131r\u0131r. Bir conta gitti\u011finde, dolumlar aras\u0131nda damlama ve da\u011f\u0131n\u0131k \u015fi\u015fe boyunlar\u0131 elde edersiniz.<\/p>

Hatt\u0131n\u0131zdaki her nozul tipi i\u00e7in tam bir kit bulundurun. Malzeme \u00f6zelliklerine dikkat edin. Silikon, Viton, EPDM ve PTFE'nin hepsi farkl\u0131 \u00fcr\u00fcn t\u00fcrlerine hizmet eder. Yanl\u0131\u015f \u00fcr\u00fcnde yanl\u0131\u015f malzeme kullan\u0131rsan\u0131z bir hafta i\u00e7inde tekrar de\u011fi\u015ftirmeniz gerekir.<\/p>

Renk kodlamas\u0131 yard\u0131mc\u0131 olur. Baz\u0131 at\u00f6lyeler her bir m\u00fch\u00fcr torbas\u0131n\u0131 ait oldu\u011fu nozul pozisyonu ile i\u015faretler. \u00d6zellikle ayn\u0131 makinede birden fazla nozul boyutu \u00e7al\u0131\u015ft\u0131r\u0131yorsan\u0131z, de\u011fi\u015ftirme i\u015flemindeki kar\u0131\u015f\u0131kl\u0131\u011f\u0131 ortadan kald\u0131r\u0131r.<\/p>

P<\/h2>

Piston Contalar\u0131 (V-Halkalar, O-Halkalar, \u00c7anak Contalar)<\/h3>

Bunlar volumetrik pistonlu doldurucularda pistonu silindirin i\u00e7inde s\u0131zd\u0131rmaz hale getirir. \u00dcr\u00fcn baypas\u0131n\u0131 \u00f6nleyecek kadar s\u0131k\u0131 olmal\u0131, ancak a\u015f\u0131r\u0131 s\u00fcrt\u00fcnme yaratacak kadar s\u0131k\u0131 olmamal\u0131d\u0131r.<\/p>

Teflon V-halkalar yayg\u0131nd\u0131r. G\u0131da s\u0131n\u0131f\u0131 O-ringler ve kap contalar\u0131 da \u00f6yle. S\u00fcrekli ileri geri hareket nedeniyle a\u015f\u0131n\u0131rlar. S\u0131zd\u0131rmaya ba\u015flad\u0131klar\u0131nda, dolum hacimleri d\u00fc\u015fer ve \u00fcr\u00fcn pistonun arkas\u0131nda olmamas\u0131 gereken bir yere gider.<\/p>

Malzeme uyumlulu\u011fu \u00f6nemlidir. Baz\u0131 \u00fcr\u00fcnler belirli conta bile\u015fenlerine sald\u0131r\u0131r. Al\u0131\u015f\u0131lmad\u0131k bir \u015fey dolduruyorsan\u0131z conta tedarik\u00e7isine dan\u0131\u015f\u0131n.<\/p>

Belirtileri beklemek yerine \u00e7al\u0131\u015fma saatlerine g\u00f6re sabit bir programa g\u00f6re de\u011fi\u015ftirin. S\u0131z\u0131nt\u0131 fark etti\u011finizde conta \u00e7oktan bitmi\u015f ve \u00fcr\u00fcn bir s\u00fcredir pistonun arkas\u0131na ge\u00e7mi\u015ftir.<\/p>

PLC'ler ve Kontrol\u00f6rler<\/h3>

PLC dolum s\u0131ras\u0131n\u0131 \u00e7al\u0131\u015ft\u0131r\u0131r, sens\u00f6rleri okur, valfleri ve motorlar\u0131 kontrol eder ve her \u015feyi izler. HMI dokunmatik ekranlar operat\u00f6rlerin ayarlar\u0131 yapmas\u0131n\u0131 sa\u011flar. Yayg\u0131n markalar: Siemens, Allen-Bradley, Omron, Mitsubishi, Delta.<\/p>

Program\u0131 her zaman yedekleyin. Yede\u011fi olmayan \u00f6l\u00fc bir PLC, t\u00fcm makinenin s\u0131f\u0131rdan yeniden programlanmas\u0131 anlam\u0131na gelir. Baz\u0131 at\u00f6lyeler yedek bir PLC'yi y\u00fckl\u00fc ve haz\u0131r tutar.<\/p>

HMI ekranlar\u0131 \u0131s\u0131dan \u00e7atlar veya bozulur. Mevcut yap\u0131land\u0131rmayla y\u00fckl\u00fc bir yedek, k\u00f6t\u00fc bir haftaya kar\u015f\u0131 ucuz bir korumad\u0131r.<\/p>

Pn\u00f6matik Silindirler<\/h3>

Hava silindirleri, dolum makinelerinde nozul dal\u0131\u015f mekanizmalar\u0131na, valf akt\u00fcat\u00f6rlerine, \u015fi\u015fe durduruculara, konteyner kelep\u00e7elerine ve daha fazlas\u0131na g\u00fc\u00e7 sa\u011flar. SMC, Festo, Airtac'tan standart delik boyutlar\u0131.<\/p>

A\u015f\u0131nm\u0131\u015f contalar yava\u015f veya eksik harekete neden olur. \u00c7ubuklar kirli hava veya ya\u011flama eksikli\u011fi nedeniyle \u00e7izilir. Bir silindir \u00e7al\u0131\u015fmad\u0131\u011f\u0131nda, \u00f6nce hava kalitesini kontrol edin. Kirli hava, herhangi bir dolum hatt\u0131ndaki pn\u00f6matik par\u00e7alar\u0131n bir numaral\u0131 katilidir.<\/p>

Yak\u0131nl\u0131k Sens\u00f6rleri<\/h3>

Dolum istasyonlar\u0131nda \u015fi\u015felerin varl\u0131\u011f\u0131n\u0131 onlara dokunmadan tespit edin. End\u00fcktif tipler metal kapaklar\u0131 alg\u0131lar. Kapasitif tipler \u015fi\u015fenin kendisini alg\u0131lar. Fotoelektrik tipler \u0131\u015f\u0131k \u0131\u015f\u0131nlar\u0131n\u0131 kullan\u0131r.<\/p>

\u015ei\u015feler taraf\u0131ndan hizadan \u00e7\u0131kar\u0131l\u0131rlar. Kirli lensler menzili azalt\u0131r. Biri \u00e7al\u0131\u015fmay\u0131 b\u0131rakt\u0131\u011f\u0131nda makine ya bo\u015f bir alan\u0131 doldurur ya da bir \u015fi\u015feyi atlar. Her ikisi de israft\u0131r. Yedek sens\u00f6rler ve vardiya de\u011fi\u015fimleri s\u0131ras\u0131nda 5 dakikal\u0131k bir hizalama kontrol\u00fc \u00e7o\u011fu sorunu \u00f6nler.<\/p>

Pompalar (Di\u015fli, Lob, Peristaltik, Piston)<\/h3>

Pompa \u00fcr\u00fcn\u00fc tanktan noz\u00fcle ta\u015f\u0131r. Farkl\u0131 \u00fcr\u00fcnler i\u00e7in farkl\u0131 tipler. Ya\u011flar ve \u015furuplar i\u00e7in di\u015fli pompalar. Par\u00e7ac\u0131kl\u0131 kal\u0131n kremler i\u00e7in loblu pompalar. Pompa i\u00e7 par\u00e7alar\u0131yla s\u0131f\u0131r \u00fcr\u00fcn temas\u0131 istedi\u011finiz s\u0131hhi uygulamalar i\u00e7in peristaltik pompalar. Y\u00fcksek hassasiyetli volumetrik dolumlar i\u00e7in pistonlu pompalar.<\/p>

Her tipin kendi a\u015f\u0131nma par\u00e7alar\u0131 vard\u0131r. Di\u015fli pompalar di\u015fli y\u00fczeylerinde a\u015f\u0131n\u0131r. Lob pompalar\u0131n yeni rotorlara ve contalara ihtiyac\u0131 vard\u0131r. Peristaltik pompalar hortumlar\u0131 t\u00fcketir. Pistonlu pompalar silindir contalar\u0131na ve valflerin yeniden yap\u0131lmas\u0131na ihtiya\u00e7 duyar.<\/p>

Hangi tipe sahip oldu\u011funuzu bilin ve ona \u00f6zg\u00fc a\u015f\u0131nma kitini stoklay\u0131n. \u201cPompa par\u00e7alar\u0131\u201d i\u00e7in genel bir par\u00e7a sipari\u015fi sizi hi\u00e7bir yere g\u00f6t\u00fcrmez.<\/p>

Pompa h\u0131z\u0131 ve bas\u0131nc\u0131 da a\u015f\u0131nma oran\u0131n\u0131 etkiler. Bir pompay\u0131 t\u00fcm g\u00fcn \u00e7ok \u00e7al\u0131\u015ft\u0131rmak, y\u00fczde 70 kapasitede \u00e7al\u0131\u015ft\u0131rmaya k\u0131yasla \u00f6mr\u00fcn\u00fc k\u0131salt\u0131r. E\u011fer pompa boyutunu biraz b\u00fcy\u00fctebilirseniz, daha d\u00fc\u015f\u00fck stres, yeniden yap\u0131mlar aras\u0131nda daha uzun aral\u0131klarla kar\u015f\u0131l\u0131\u011f\u0131n\u0131 verir.<\/p>

R<\/h2>

D\u00f6ner Vanalar<\/h3>

D\u00f6ner valfler, d\u00f6ner valfli pistonlu doldurucularda hazne ile piston silindiri aras\u0131nda yer al\u0131r. Valf, \u00e7ekme ve bo\u015faltma aras\u0131nda ge\u00e7i\u015f yapmak i\u00e7in 90 derece d\u00f6ner. \u00c7ekme s\u0131ras\u0131nda hazneyi silindire ba\u011flar. Bo\u015faltma s\u0131ras\u0131nda silindiri noz\u00fcle ba\u011flar.<\/p>

Kal\u0131n \u00fcr\u00fcnleri ve partik\u00fclleri \u00e7ek valflerden daha iyi idare ederler \u00e7\u00fcnk\u00fc delik geni\u015f bir \u015fekilde oyulabilir. A\u015f\u0131nma noktalar\u0131 valf y\u00fczeyleri ve g\u00f6vde deli\u011fidir. Bunlar a\u015f\u0131nd\u0131\u011f\u0131nda, vuru\u015flar aras\u0131nda \u00fcr\u00fcn s\u0131z\u0131nt\u0131s\u0131 olur ve dolum hassasiyeti d\u00fc\u015fer.<\/p>

Yeniden yap\u0131m, valf y\u00fczeyinin p\u00fcr\u00fczs\u00fcz d\u00fcz bir y\u00fczeye al\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131 i\u00e7erir. Valf g\u00f6vdesindeki yeni O-ringler i\u015fi tamamlar. E\u011fer delik tamir edilemeyecek \u015fekilde \u00e7izilmi\u015fse, t\u00fcm grubu de\u011fi\u015ftirin.<\/p>

Bu valfler pistonlu doldurucular\u0131n salsa, re\u00e7el ve kal\u0131n soslar gibi t\u0131knaz \u00fcr\u00fcnlerle \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flar. D\u00f6ner valf olmadan \u00e7ek valf kullanmak zorunda kal\u0131rs\u0131n\u0131z, bu da t\u0131knaz olan her \u015feyde t\u0131kan\u0131r. Dolay\u0131s\u0131yla, \u00fcr\u00fcn t\u00fcr\u00fcn\u00fcz buysa bu par\u00e7ay\u0131 iyi durumda tutmak iste\u011fe ba\u011fl\u0131 de\u011fildir.<\/p>

S<\/h2>

Sens\u00f6rler (\u00c7e\u015fitli)<\/h3>

Is\u0131tmal\u0131 bunkerler ve ceketli tanklar \u00fczerinde s\u0131cakl\u0131k sens\u00f6rleri. Pompa hatlar\u0131ndaki bas\u0131n\u00e7 sens\u00f6rleri. Konvey\u00f6rler ve d\u00f6ner tablalardaki h\u0131z sens\u00f6rleri. Bunlar\u0131n her biri PLC'nin g\u00fcvendi\u011fi bir veri noktas\u0131d\u0131r.<\/p>

Bir sens\u00f6r k\u00f6t\u00fc veri verdi\u011finde PLC k\u00f6t\u00fc kararlar verir. Yanl\u0131\u015f s\u0131cakl\u0131kta doldurur. Pompa bas\u0131nc\u0131 aral\u0131k d\u0131\u015f\u0131nda. Konvey\u00f6r h\u0131z\u0131 kapal\u0131. Sens\u00f6r sorunlar\u0131n\u0131 gidermek, sens\u00f6r\u00fcn kendisini de\u011fi\u015ftirmeden \u00f6nce kablolar\u0131 ve ba\u011flant\u0131lar\u0131 kontrol etmekle ba\u015flar.<\/p>

Solenoid Valfler<\/h3>

Pn\u00f6matik silindirlere giden hava ak\u0131\u015f\u0131n\u0131 ve bazen belirli dolum sistemlerindeki \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131 kontrol edin. Hava i\u00e7in standart 5 portlu 2 konumlu tipler, ayr\u0131ca \u00fcr\u00fcn hatlar\u0131 i\u00e7in \u00f6zel g\u0131da s\u0131n\u0131f\u0131 tipler.<\/p>

Yap\u0131\u015f\u0131rlar, s\u0131zd\u0131r\u0131rlar ve bobinleri yakarlar. Kirli hava her \u00fc\u00e7 sorunu da h\u0131zland\u0131r\u0131r. \u0130yi bir FRL \u00fcnitesi yukar\u0131 ak\u0131\u015fa yard\u0131mc\u0131 olur ancak a\u015f\u0131nmay\u0131 ortadan kald\u0131rmaz. De\u011fi\u015ftirme sipari\u015fi verirken port boyutuna ve bobin voltaj\u0131na dikkat edin. Bobin \u00fczerindeki yanl\u0131\u015f voltaj, yepyeni bir valfi k\u0131zartman\u0131n h\u0131zl\u0131 bir yoludur.<\/p>

Y\u0131ld\u0131z Tekerlekler ve K\u0131lavuz Vidalar<\/h3>

Y\u0131ld\u0131z \u00e7arklar \u015fi\u015feleri d\u00f6ner dolduruculardaki yerlerine yerle\u015ftirir. K\u0131lavuz vidalar (zamanlama vidalar\u0131 veya sonsuz vidalar olarak da adland\u0131r\u0131l\u0131r) \u015fi\u015feleri doldurucuya girerken e\u015fit \u015fekilde yerle\u015ftirir. Her ikisinin de \u015fi\u015fe \u00e7ap\u0131na tam olarak uymas\u0131 gerekir.<\/p>

Farkl\u0131 \u015fi\u015feler, farkl\u0131 y\u0131ld\u0131z tekerlekler ve vidalar anlam\u0131na gelir. \u00c7entik ve \u00e7izikler s\u0131k\u0131\u015fmalara neden oldu\u011fundan, de\u011fi\u015fim par\u00e7alar\u0131n\u0131n dikkatli bir \u015fekilde saklanmas\u0131 gerekir. A\u015f\u0131nma noktalar\u0131 y\u0131ld\u0131z tekerleklerdeki cep kenarlar\u0131 ve k\u0131lavuz vidalardaki kanat\u00e7\u0131klard\u0131r. Plastik tipler paslanmazdan daha h\u0131zl\u0131 a\u015f\u0131n\u0131r ancak cam \u015fi\u015felerde daha yumu\u015fakt\u0131r.<\/p>

T<\/h2>

Tri-Kelep\u00e7e Ba\u011flant\u0131 Par\u00e7alar\u0131 ve Y\u00fcks\u00fckler<\/h3>

Herhangi bir g\u0131da veya ila\u00e7 dolum hatt\u0131nda \u00fcr\u00fcn yolu boyunca standart s\u0131hhi ba\u011flant\u0131lar. Boru u\u00e7lar\u0131na kaynaklanm\u0131\u015f paslanmaz \u00e7elik y\u00fcks\u00fckler, aralar\u0131nda conta bulunan bir kelep\u00e7e ile bir arada tutulur.<\/p>

Y\u00fcks\u00fck y\u00fczeyleri tekrarlanan montaj nedeniyle \u00e7izilebilir veya ezilebilir. Hasarl\u0131 y\u00fczeyler yeni bir conta ile bile s\u0131z\u0131nt\u0131 anlam\u0131na gelir. Kelep\u00e7eler mente\u015fe ve s\u0131kma somununda a\u015f\u0131n\u0131r. Elinizde yedek kelep\u00e7eler, contalar ve birka\u00e7 y\u00fcks\u00fck bulundurun. Bunlar \u00fcr\u00fcn yolundaki s\u0131z\u0131nt\u0131lara kar\u015f\u0131 ucuz bir sigortad\u0131r.<\/p>

Boru (Peristaltik Pompa Borular\u0131)<\/h3>

Peristaltik doldurucularda hortum pompad\u0131r. Silindirler \u00fcr\u00fcn\u00fc ilerletmek i\u00e7in onu s\u0131k\u0131\u015ft\u0131r\u0131r. T\u00fcp, \u00fcr\u00fcne temas eden tek par\u00e7ad\u0131r, bu da temizlik ve de\u011fi\u015fimi son derece basit hale getirir.<\/p>

Ancak t\u00fcp t\u00fcm bu s\u0131k\u0131\u015ft\u0131rma nedeniyle a\u015f\u0131n\u0131r. Duvar kal\u0131nl\u0131\u011f\u0131 azal\u0131r, dolum hacmi de\u011fi\u015fir ve sonunda t\u00fcp y\u0131rt\u0131l\u0131r. \u00c7o\u011fu uygulama i\u00e7in silikon boru. Kimyasal diren\u00e7 i\u00e7in Norprene veya Pharmed. T\u00fcp kimli\u011fini, duvar kal\u0131nl\u0131\u011f\u0131n\u0131 ve malzemesini bilin ve elinizde bol miktarda bulundurun.<\/p>

Borular\u0131 \u00e7al\u0131\u015fma saatlerine g\u00f6re sabit bir programa g\u00f6re de\u011fi\u015ftirin. Patlama olmas\u0131n\u0131 beklemeyin. \u00dcretim s\u0131ras\u0131nda patlayan bir t\u00fcp, her yerde \u00fcr\u00fcn ve yeniden ba\u015flamadan \u00f6nce kapsaml\u0131 bir temizlik anlam\u0131na gelir.<\/p>

Baz\u0131 operat\u00f6rler montaj tarihini kal\u0131c\u0131 bir kalemle t\u00fcp\u00fcn \u00fczerine i\u015faretler. Basit bir numara ama ne zaman de\u011fi\u015ftirilmesi gerekti\u011fini bilmenin tahminini ortadan kald\u0131r\u0131yor.<\/p>

Pikap Par\u00e7alar\u0131<\/h3>

Y\u00fckleme d\u00f6ner tablalar\u0131 bo\u015f konteynerleri hatta besler. Biriktirme d\u00f6ner tablalar\u0131 \u00e7\u0131k\u0131\u015fta dolu olanlar\u0131 toplar. Her ikisi de k\u0131lavuz rayl\u0131 ve de\u011fi\u015fken h\u0131zl\u0131 motorlu bir d\u00f6ner disk kullan\u0131r.<\/p>

Disk y\u00fczeyi p\u00fcr\u00fczs\u00fczle\u015fir ve \u015fi\u015feler besleme yerine kaymaya ba\u015flar. K\u0131lavuz ray braketleri gev\u015fer. Tahrik kay\u0131\u015flar\u0131 gerilir. Eski DC tiplerinde motor f\u0131r\u00e7alar\u0131 a\u015f\u0131n\u0131r. Bunlar\u0131n hi\u00e7birini d\u00fczeltmek karma\u015f\u0131k de\u011fildir ancak g\u00f6z ard\u0131 edilirse hepsi durmalara neden olur.<\/p>

V<\/h2>

Valfler (\u00dcr\u00fcn Yolu Valfleri)<\/h3>

K\u00fcresel vanalar, kelebek vanalar, pin\u00e7 vanalar ve diyafram vanalar\u0131n t\u00fcm\u00fc dolum makinesi tesisat\u0131nda g\u00f6r\u00fcl\u00fcr. Bunlar tank, hazne, pompa ve noz\u00fcl aras\u0131ndaki \u00fcr\u00fcn ak\u0131\u015f\u0131n\u0131 kontrol eder.<\/p>

\u00dcr\u00fcn temas\u0131 nedeniyle yataklar a\u015f\u0131n\u0131r ve contalar bozulur. K\u00fcresel vanalar, yataklar\u0131 s\u0131k\u0131\u015ft\u0131\u011f\u0131nda s\u0131zd\u0131rmazl\u0131klar\u0131n\u0131 kaybeder. Kelebek vanalar\u0131n disk kenar\u0131nda birikme olur. Lastik a\u015f\u0131nd\u0131\u011f\u0131nda pin\u00e7 vanalar\u0131n yeni man\u015fonlara ihtiyac\u0131 vard\u0131r.<\/p>

\u00dc\u00e7 kelep\u00e7eli ba\u011flant\u0131lara sahip s\u0131hhi vanalar g\u0131da ve ila\u00e7 i\u00e7in standartt\u0131r. Her zaman ayn\u0131 s\u0131n\u0131f ve malzemeyle de\u011fi\u015ftirin. Vana malzemesindeki bir d\u00fc\u015f\u00fc\u015f, vanadan \u00e7ok daha pahal\u0131 olan kontaminasyon veya korozyon sorunlar\u0131na neden olabilir.<\/p>

VFD'ler (De\u011fi\u015fken Frekansl\u0131 S\u00fcr\u00fcc\u00fcler)<\/h3>

VFD'ler konvey\u00f6rler, pompalar ve d\u00f6ner tablalardaki AC motorlar\u0131n h\u0131z\u0131n\u0131 kontrol eder. Sabit frekansl\u0131 g\u00fcc\u00fc de\u011fi\u015fken frekansa d\u00f6n\u00fc\u015ft\u00fcrerek tam h\u0131zlar\u0131 ayarlaman\u0131za olanak sa\u011flarlar.<\/p>

Is\u0131 ana d\u00fc\u015fmand\u0131r. \u0130yi hava ak\u0131\u015f\u0131 olmayan s\u0131cak muhafazalara monte edilen VFD'ler erken ar\u0131zalan\u0131r. \u0130\u00e7indeki kapasit\u00f6rler zamanla kurur ve s\u00fcr\u00fcc\u00fc karars\u0131z hale gelir. Bir VFD ar\u0131zaland\u0131\u011f\u0131nda kontrol etti\u011fi motor ya durur ya da tam h\u0131zda \u00e7al\u0131\u015f\u0131r. \u0130kisi de iyi de\u011fildir.<\/p>

So\u011futma fanlar\u0131n\u0131 ve filtreleri temiz tutun. Kritik bir s\u00fcr\u00fcc\u00fcn\u00fcz varsa, rafta programlanm\u0131\u015f bir yedek bulundurun.<\/p>

Parametre ayarlar\u0131n\u0131 ihtiya\u00e7 duyulmadan \u00f6nce not edin. VFD'lerin d\u00fczinelerce yap\u0131land\u0131r\u0131labilir parametresi vard\u0131r ve kay\u0131tlar olmadan s\u0131f\u0131rdan yeni bir tane kurman\u0131z gerekiyorsa bu sinir bozucu bir tahmin oyunudur. Baz\u0131 yeni s\u00fcr\u00fcc\u00fcler ayarlar\u0131 bir haf\u0131za kart\u0131na kopyalaman\u0131za izin verir, bu da yedekleri neredeyse tak ve \u00e7al\u0131\u015ft\u0131r yapar.<\/p>

W<\/h2>

A\u015f\u0131nma \u015eeritleri<\/h3>

\u015ei\u015felerin kayd\u0131\u011f\u0131 konvey\u00f6r raylar\u0131 ve k\u0131lavuz y\u00fczeyleri boyunca plastik veya paslanmaz \u015feritler. Ana \u00e7er\u00e7evenin s\u00fcrt\u00fcnmemesi i\u00e7in s\u00fcrt\u00fcnmeyi al\u0131rlar.<\/p>

UHMW polietilen tercih edilen malzemedir. Yava\u015f a\u015f\u0131n\u0131r ve d\u00fc\u015f\u00fck s\u00fcrt\u00fcnme katsay\u0131s\u0131na sahiptir. A\u015f\u0131nd\u0131\u011f\u0131nda \u015fi\u015feler tak\u0131lmaya ve s\u0131k\u0131\u015fmaya ba\u015flar. De\u011fi\u015ftirme i\u015flemi genellikle eski \u015feridi s\u00f6k\u00fcp yenisini takmaktan ibarettir.<\/p>

Ucuz par\u00e7a. A\u015f\u0131nd\u0131\u011f\u0131nda b\u00fcy\u00fck etki yarat\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

A Agitators (Hopper Agitators) Agitators mount inside the hopper or tank and keep the product mixed and flowing. Without them, […]<\/p>\n","protected":false},"author":1,"featured_media":13242,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[56],"tags":[],"class_list":["post-13220","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-packaging-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/13220","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/comments?post=13220"}],"version-history":[{"count":7,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/13220\/revisions"}],"predecessor-version":[{"id":13245,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/13220\/revisions\/13245"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media\/13242"}],"wp:attachment":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media?parent=13220"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/categories?post=13220"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/tags?post=13220"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}