{"id":16496,"date":"2026-07-23T01:17:38","date_gmt":"2026-07-23T01:17:38","guid":{"rendered":"https:\/\/pharmamachinecn.com\/?p=16496"},"modified":"2026-04-24T08:59:43","modified_gmt":"2026-04-24T08:59:43","slug":"sop-for-collapsible-tube-filling-machine","status":"publish","type":"post","link":"https:\/\/pharmamachinecn.com\/tr\/sop-for-collapsible-tube-filling-machine\/","title":{"rendered":"Katlanabilir T\u00fcp Dolum Makinesi i\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP)"},"content":{"rendered":"
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\"Katlanabilir
Katlanabilir T\u00fcp Dolum Makinesi i\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc.<\/strong><\/em><\/figcaption><\/figure>

Katlanabilir T\u00fcp Dolum Makinesinin Standart \u00c7al\u0131\u015fma Prosed\u00fcr\u00fc.<\/p>

1.0 AMA\u00c7:<\/strong><\/h2>

Kremler, merhemler, jeller ve macunlar gibi yar\u0131 kat\u0131 ila\u00e7 formlar\u0131n\u0131n al\u00fcminyum, laminat veya plastik t\u00fcplere doldurulmas\u0131nda kullan\u0131lan Katlanabilir T\u00fcp Dolum Makinesinin \u00c7al\u0131\u015fma Prosed\u00fcr\u00fcn\u00fc belirlemek.<\/p>

2.0 KAPSAM:<\/strong><\/h2>

Bu Prosed\u00fcr, tesisin yar\u0131 kat\u0131 \u00fcr\u00fcn \u00fcretim b\u00f6l\u00fcm\u00fcnde kullan\u0131lan Katlanabilir T\u00fcp Dolum Makinesinin \u00c7al\u0131\u015fma Prosed\u00fcr\u00fcn\u00fc kapsamaktad\u0131r.<\/p>

3.0 SORUMLULUK:<\/strong><\/h2>

T\u00fcp Dolum Operat\u00f6r\u00fc ve \u00dcretim Sorumlusu<\/p>

4.0 SORUMLULUK:<\/strong><\/h2>

\u00dcretim B\u00f6l\u00fcm\u00fc \u015eefi.<\/p>

5.0 \u0130\u015eLEM:<\/strong><\/h2>

5.1 T\u00fcp dolum alan\u0131n\u0131 gezin ve makine g\u00f6vdesini inceleyin. \u00c7al\u0131\u015fmaya ba\u015flamadan \u00f6nce, \u00fcniteye \u201cTEM\u0130ZLEND\u0130\u201d etiketinin yap\u0131\u015ft\u0131r\u0131lm\u0131\u015f oldu\u011funu kontrol edin.<\/p>

5.2 Ekipman Kullan\u0131m Formuna devreye alma bilgilerini girin. Operat\u00f6r ad\u0131n\u0131, \u00fcr\u00fcn ad\u0131n\u0131, parti numaras\u0131n\u0131, tarihi ve i\u015fe ba\u015flama saatini doldurun.<\/p>

5.3 \u201cTEM\u0130ZLEND\u0130\u201d etiketini \u00e7\u0131kar\u0131n ve yerine \u201c\u0130\u015eLEMDE\u201d etiketini tak\u0131n.<\/p>

5.4 \u00dcretim S\u00fcreci Kalite G\u00fcvencesi (IPQA) biriminden Hat A\u00e7\u0131kl\u0131\u011f\u0131 onay\u0131n\u0131 al\u0131n. Onay belgesi makineye ula\u015fana kadar \u00fcretim beklemelidir.<\/p>

5.5 G\u00fcvenlik Hususlar\u0131:<\/strong><\/h3>

5.5.1 T\u00fcp haznesi, kremler ve merhemler i\u00e7in \u00fcr\u00fcn\u00fc y\u00fcksek bir s\u0131cakl\u0131kta tutar. Ceket, \u00fcr\u00fcn s\u0131n\u0131f\u0131na ba\u011fl\u0131 olarak 40 ila 70 \u00b0C aras\u0131nda \u00e7al\u0131\u015f\u0131r. \u00c7al\u0131\u015fma s\u0131ras\u0131nda haznenin duvar\u0131na \u00e7\u0131plak elle dokunmay\u0131n\u0131z.<\/p>

5.5.2 S\u0131kma \u00e7eneleri olduk\u00e7a b\u00fcy\u00fck bir kuvvetle kapan\u0131r. Parmaklar\u0131n\u0131z\u0131 her zaman \u00e7ene b\u00f6lgesinden uzak tutun. \u00c7eneler yar\u0131m saniyeden daha k\u0131sa bir s\u00fcrede s\u0131k\u0131ca kapanabilir.<\/p>

5.5.3 Y\u00f6nlendirme istasyonunda keskin kenarlar ve yayl\u0131 parmaklar bulunmaktad\u0131r. Taret d\u00f6nerken asla y\u00f6nlendirme yuvas\u0131na elinizi sokmay\u0131n.<\/p>

5.5.4 S\u0131cak hava s\u0131zd\u0131rmazl\u0131k \u00fcniteleri, 250 \u00b0C veya daha y\u00fcksek s\u0131cakl\u0131kta hava \u00fcretir. S\u0131cak hava nozulu, kapat\u0131ld\u0131ktan sonra birka\u00e7 dakika boyunca s\u0131cak kal\u0131r. Bu alan\u0131 \u201cs\u0131cak y\u00fczey\u201d i\u015fareti ile i\u015faretleyin.<\/p>

5.5.5 T\u00fcp tepsisi ve indeksleme zinciri \u00e7evresindeki s\u0131k\u0131\u015fma noktalar\u0131na dikkat edin. D\u00f6k\u00fclen sa\u00e7lar, laboratuvar \u00f6nl\u00fc\u011f\u00fcn\u00fcn kollar\u0131 veya tak\u0131lar hareketli par\u00e7alara tak\u0131labilir.<\/p>

5.5.6 Elektrik panosunu \u0131slak bir bezle temizlemeyin. Su giri\u015fi, kontrol kart\u0131nda k\u0131sa devreye neden olabilir ve yanl\u0131\u015f alarmlara yol a\u00e7abilir.<\/p>

5.5.7 T\u00fcp tepsisi y\u00fckleme noktas\u0131n\u0131n \u00e7evresinde tak\u0131lma tehlikesi s\u0131k\u00e7a g\u00f6r\u00fcl\u00fcr. Y\u00fckleyici \u00e7evresindeki zemini bo\u015f karton kutulardan ve ambalaj at\u0131klar\u0131ndan temiz tutun.<\/p>

5.5.8 Bu makine i\u00e7in gerekli ki\u015fisel koruyucu donan\u0131m (KKD) \u015funlard\u0131r: laboratuvar \u00f6nl\u00fc\u011f\u00fc, hazne ile \u00e7al\u0131\u015f\u0131rken kullan\u0131lacak \u0131s\u0131ya dayan\u0131kl\u0131 eldivenler, koruyucu g\u00f6zl\u00fck, burunlu ayakkab\u0131lar ve sa\u00e7 filesi. \u00dcr\u00fcn havada as\u0131l\u0131 partik\u00fcller olu\u015fturuyorsa, bir toz maskesi de tak\u0131lmal\u0131d\u0131r.<\/p>

5.5.9 A\u015fa\u011f\u0131daki g\u00fcvenlik testlerini haftal\u0131k olarak ger\u00e7ekle\u015ftirin ve sonu\u00e7lar\u0131 kayda ge\u00e7irin:<\/p>

5.5.9.1 Ana kesiciyi kapat\u0131n ve HMI ekran\u0131n\u0131n be\u015f saniye i\u00e7inde karard\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.5.9.2 Acil durdurma d\u00fc\u011fmesine bas\u0131n. D\u00f6ner kafa, \u00e7eyrek tur i\u00e7inde yerine kilitlenmelidir.<\/p>

5.5.9.3 Her bir g\u00fcvenlik kapa\u011f\u0131n\u0131 tek tek kald\u0131r\u0131n. Herhangi bir kapa\u011f\u0131n a\u00e7\u0131lmas\u0131, kilitleme mekanizmas\u0131n\u0131 devreye sokmal\u0131 ve tahrik sistemini durdurmal\u0131d\u0131r.<\/p>

5.5.9.4 Tepsili y\u00fckleyicideki iki kollu ba\u011flanma \u00f6nleme kontrol\u00fcn\u00fcn tasarland\u0131\u011f\u0131 gibi \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 do\u011frulay\u0131n.<\/p>

5.5.9.5 Her kontrol turunun tamamlanmas\u0131n\u0131n ard\u0131ndan Haftal\u0131k G\u00fcvenlik Kay\u0131t Defteri\u2019ni imzalay\u0131n.<\/p>

5.6 Makine Ayarlar\u0131:<\/strong><\/h2>

5.6.1 T\u00fcp Y\u00fckleyici ve Tepsi:<\/b><\/strong><\/h3>

5.6.1.1 Bo\u015f t\u00fcpler, tedarik\u00e7iden sunta tepsiler i\u00e7inde gelir. Her tepside, t\u00fcp boyutuna ba\u011fl\u0131 olarak 144 ile 288 aras\u0131nda t\u00fcp bulunur.<\/p>

5.6.1.2 Tepsiyi, makinenin arkas\u0131ndaki y\u00fckleme yata\u011f\u0131na aktar\u0131n. Tepsiyi, boru boyunlar\u0131 toplama koluna bakacak \u015fekilde hizalay\u0131n.<\/p>

5.6.1.3 Alma kolu, tepsiden her seferinde tek bir t\u00fcp\u00fc kald\u0131rmak i\u00e7in vakum ventuzlar\u0131 kullan\u0131r. Yan paneldeki vakum g\u00f6stergesini kontrol edin. 400 mm Hg\u2019nin alt\u0131ndaki bir de\u011fer, emi\u015f g\u00fcc\u00fcn\u00fcn zay\u0131f oldu\u011fu anlam\u0131na gelir.<\/p>

5.6.1.4 Tepsideki t\u00fcp \u00e7ap\u0131n\u0131n HMI\u2019daki tarif ayar\u0131yla uyumlu oldu\u011funu kontrol edin. Boyut uyu\u015fmazl\u0131\u011f\u0131, aktar\u0131m s\u0131ras\u0131nda kolun t\u00fcp\u00fc d\u00fc\u015fmesine neden olur.<\/p>

5.6.1.5 Deforme olmu\u015f veya \u00e7\u00f6km\u00fc\u015f t\u00fcpleri, tarete girmeden \u00f6nce elle ay\u0131klay\u0131n. Hasarl\u0131 t\u00fcpler, y\u00f6nlendirme istasyonunda s\u0131k\u0131\u015fmalara neden olur.<\/p>

5.6.2 T\u00fcp Y\u00f6nlendirme ve G\u00f6z \u0130\u015fareti Okuyucu:<\/b><\/strong><\/h3>

5.6.2.1 Bask\u0131l\u0131 t\u00fcplerin \u00fczerinde, \u00f6n tasar\u0131m\u0131n hizalamas\u0131n\u0131 belirleyen bir referans i\u015fareti bulunur. Makine, m\u00fch\u00fcrleme a\u015famas\u0131ndan \u00f6nce her bir t\u00fcp\u00fc, tasar\u0131m\u0131n do\u011fru y\u00f6ne bakacak \u015fekilde hizalamal\u0131d\u0131r.<\/p>

5.6.2.2 Y\u00f6nlendirme istasyonu, g\u00f6z i\u015faretini tespit etmek i\u00e7in optik bir sens\u00f6r kullan\u0131r. Sens\u00f6r merce\u011fi temiz olmal\u0131 ve \u00fcr\u00fcn kal\u0131nt\u0131lar\u0131 i\u00e7ermemelidir.<\/p>

5.6.2.3 Her partinin ba\u015f\u0131nda sens\u00f6re g\u00f6z i\u015fareti desenini \u00f6\u011fretin. Do\u011fru y\u00f6nde yerle\u015ftirilmi\u015f bir t\u00fcp\u00fc sens\u00f6r\u00fcn alt\u0131na tutun ve \u201c\u00d6\u011fren\u201d d\u00fc\u011fmesine bas\u0131n.<\/p>

5.6.2.4 Manuel modda be\u015f t\u00fcp \u00fczerinde y\u00f6nlendirme testini ger\u00e7ekle\u015ftirin. Doldurma a\u015famas\u0131na ge\u00e7ilmeden \u00f6nce her bir t\u00fcpte resim \u00f6n tarafa bakacak \u015fekilde yerle\u015ftirilmelidir.<\/p>

5.6.2.5 T\u00fcp\u00fcn hizas\u0131 bozuk \u00e7\u0131karsa, y\u00f6nlendirme kab\u0131n\u0131n d\u00f6nme h\u0131z\u0131n\u0131 ayarlay\u0131n. D\u00f6nme h\u0131z\u0131 d\u00fc\u015f\u00fck olursa g\u00f6z i\u015fareti \u0131skalanabilir. D\u00f6nme h\u0131z\u0131 y\u00fcksek olursa hedef konumun \u00f6tesine ge\u00e7ilebilir.<\/p>

5.6.3 \u00dcr\u00fcn Haznesi ve Ceket:<\/b><\/strong><\/h3>

5.6.3.1 \u00dcr\u00fcn haznesi, 20 ila 50 litre kapasiteli, ceketli bir paslanmaz \u00e7elik kapt\u0131r. Ceket, yar\u0131 kat\u0131 \u00fcr\u00fcnleri dolum s\u0131cakl\u0131\u011f\u0131nda tutmak i\u00e7in s\u0131cak su dola\u015ft\u0131r\u0131r.<\/p>

5.6.3.2 Su ceketi hatlar\u0131n\u0131 s\u0131cakl\u0131k kontrol \u00fcnitesine ba\u011flay\u0131n. Hedef s\u0131cakl\u0131\u011f\u0131, kulland\u0131\u011f\u0131n\u0131z partiye ait \u00fcr\u00fcn b\u00fcltenine g\u00f6re ayarlay\u0131n.<\/p>

5.6.3.3 \u00dcr\u00fcn\u00fc \u00fcst kapaktan hazneye doldurun. Temiz bir paslanmaz kep\u00e7e veya \u00fcr\u00fcn aktar\u0131m pompas\u0131 kullan\u0131n. Maksimum seviye \u00e7izgisini a\u015facak \u015fekilde a\u015f\u0131r\u0131 doldurmay\u0131n.<\/p>

5.6.3.4 Hazne kar\u0131\u015ft\u0131r\u0131c\u0131s\u0131n\u0131 d\u00fc\u015f\u00fck h\u0131zda \u00e7al\u0131\u015ft\u0131r\u0131n. Kar\u0131\u015ft\u0131r\u0131c\u0131, topaklar\u0131 par\u00e7alar ve i\u015flem s\u00fcresince \u00fcr\u00fcn\u00fcn k\u0131vam\u0131n\u0131n sabit kalmas\u0131n\u0131 sa\u011flar.<\/p>

5.6.3.5 \u0130lk t\u00fcp makineye girmeden \u00f6nce, \u00fcr\u00fcn\u00fcn dolum s\u0131cakl\u0131\u011f\u0131na ula\u015fmas\u0131 i\u00e7in 15 ila 30 dakika bekleyin. So\u011fuk bir \u00fcr\u00fcn d\u00fczg\u00fcn bir \u015fekilde doldurulamaz.<\/p>

5.6.4 Dolum Nozulu ve Dozaj Sistemi:<\/b><\/strong><\/h3>

5.6.4.1 Dolum nozulu, a\u00e7\u0131k arka u\u00e7tan t\u00fcp\u00fcn i\u00e7ine girer. Nozul, t\u00fcp\u00fcn i\u00e7ine do\u011fru al\u00e7al\u0131r, yukar\u0131 \u00e7\u0131karken dozu verir ve geri emme hareketiyle geri \u00e7ekilir.<\/p>

5.6.4.2 Dolum hacmini dozaj ekran\u0131ndan ayarlay\u0131n. Bu aral\u0131k, makine modeline ve nozul setine ba\u011fl\u0131 olarak 2 gram ile 150 gram aras\u0131nda de\u011fi\u015fmektedir.<\/p>

5.6.4.3 Geri \u00e7ekme i\u015flevi, her dolumun sonunda \u00fcr\u00fcn\u00fc noz\u00fcle do\u011fru \u00e7eker. Bu i\u015flem, d\u0131\u015f boruda \u00fcr\u00fcn iplik\u00e7iklerinin olu\u015fmas\u0131n\u0131 ve \u00fcr\u00fcn damlamalar\u0131n\u0131 \u00f6nler.<\/p>

5.6.4.4 Nozul \u00e7ap\u0131n\u0131 boru a\u00e7\u0131kl\u0131\u011f\u0131na uygun hale getirin. \u00c7ok geni\u015f bir nozul, boru duvarlar\u0131n\u0131 s\u0131y\u0131r\u0131r. \u00c7ok dar bir nozul ise \u00fcr\u00fcn\u00fc y\u00fcksek h\u0131zda etrafa s\u0131\u00e7rat\u0131r.<\/p>

5.6.4.5 Nozulu, taretteki her bir t\u00fcp yuvas\u0131n\u0131n \u00fczerine ortalay\u0131n. Yanl\u0131\u015f konumland\u0131r\u0131lm\u0131\u015f bir nozul, doldurma stroku s\u0131ras\u0131nda t\u00fcp\u00fc b\u00fckebilir veya delebilir.<\/p>

5.7 S\u0131zd\u0131rmazl\u0131k Y\u00f6ntemleri:<\/strong><\/h2>

5.7.1 Al\u00fcminyum Boru S\u0131kma:<\/b><\/strong><\/h3>

5.7.1.1 Al\u00fcminyum t\u00fcpler, a\u00e7\u0131k u\u00e7lar\u0131n\u0131n katlan\u0131p k\u0131vr\u0131lmas\u0131yla kapat\u0131l\u0131r. Bu k\u0131vr\u0131m, \u00fcr\u00fcn s\u0131z\u0131nt\u0131s\u0131n\u0131 ve hava giri\u015fini \u00f6nleyen hava ge\u00e7irmez bir kapak olu\u015fturur.<\/p>

5.7.1.2 \u0130lk katlama, borunun ucunu d\u00fczle\u015ftirir. \u0130kinci katlama ise d\u00fcz k\u0131sm\u0131 ikiye katlar. Ard\u0131ndan k\u0131vr\u0131m \u00e7enesi, katlanm\u0131\u015f alana bir desen basar.<\/p>

5.7.1.3 Boru \u00e7ap\u0131na ba\u011fl\u0131 olarak k\u0131vr\u0131m bas\u0131nc\u0131n\u0131 40 ile 60 bar aras\u0131nda ayarlay\u0131n. Bas\u0131nc\u0131n \u00e7ok d\u00fc\u015f\u00fck olmas\u0131, nakliye s\u0131ras\u0131nda a\u00e7\u0131labilecek gev\u015fek bir k\u0131vr\u0131ma neden olur.<\/p>

5.7.1.4 Her \u00fcretimden \u00f6nce k\u0131vr\u0131m \u00e7enelerinin y\u00fczeylerini yumu\u015fak bir f\u0131r\u00e7a ile temizleyin. \u00c7ene y\u00fczeyinde kurumu\u015f \u00fcr\u00fcn, k\u0131vr\u0131m desenine bula\u015f\u0131r ve g\u00f6zle g\u00f6r\u00fcl\u00fcr lekeler olu\u015fturur.<\/p>

5.7.1.5 \u0130lk 10 t\u00fcp\u00fcn k\u0131vr\u0131m g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc kontrol edin. K\u0131vr\u0131mlar paralel olmal\u0131 ve \u00e7atlak, yar\u0131k veya d\u00fczensiz k\u0131vr\u0131m \u00e7izgileri i\u00e7ermemelidir.<\/p>

5.7.2 Plastik ve Laminat T\u00fcplerin Is\u0131yla Kaynaklanmas\u0131:<\/b><\/strong><\/h3>

5.7.2.1 Plastik ve laminat t\u00fcpler, k\u0131vr\u0131lma yerine \u0131s\u0131 ile kapat\u0131l\u0131r. \u0130ki \u00e7ene yumu\u015fayan plasti\u011fi birbirine bast\u0131rmadan \u00f6nce s\u0131cak hava a\u00e7\u0131k ucu yumu\u015fat\u0131r.<\/p>

5.7.2.2 S\u0131zd\u0131rmazl\u0131k istasyonundaki s\u0131cak hava s\u0131cakl\u0131\u011f\u0131n\u0131 ayarlay\u0131n. Bu aral\u0131k, laminat t\u00fcr\u00fcne ba\u011fl\u0131 olarak 250 \u00b0C ile 450 \u00b0C aras\u0131ndad\u0131r.<\/p>

5.7.2.3 S\u0131cak hava bekleme s\u00fcresini boru duvar kal\u0131nl\u0131\u011f\u0131na g\u00f6re ayarlay\u0131n. \u0130nce duvarl\u0131 borular 0,5 saniyede s\u0131zd\u0131rmaz hale gelir. Kal\u0131n duvarl\u0131 borular i\u00e7in ise 2 saniyeye kadar s\u00fcre gerekebilir.<\/p>

5.7.2.4 S\u0131cak hava a\u015famas\u0131n\u0131n hemen ard\u0131ndan s\u0131zd\u0131rmazl\u0131k \u00e7eneleri kapan\u0131r. Plastik, s\u0131zd\u0131rmazl\u0131k b\u00f6lgesinden d\u0131\u015far\u0131 s\u0131zmadan tamamen eriyebilecek \u015fekilde \u00e7ene bas\u0131nc\u0131n\u0131 ayarlay\u0131n.<\/p>

5.7.2.5 Her bir t\u00fcp \u00fczerindeki s\u0131zd\u0131rmazl\u0131k \u015feridini inceleyin. Temiz ve d\u00fczg\u00fcn bir \u015ferit, s\u0131zd\u0131rmazl\u0131\u011f\u0131n iyi oldu\u011funu g\u00f6sterir. \u0130nce veya y\u0131rt\u0131k bir \u015ferit, a\u015f\u0131r\u0131 \u0131s\u0131 veya bas\u0131n\u00e7 oldu\u011funu g\u00f6sterir.<\/p>

5.8 Kodlama ve Toplu Yazd\u0131rma:<\/strong><\/h3>

5.8.1 Doldurulmu\u015f her t\u00fcpte parti kodu ve son kullanma tarihi bulunmal\u0131d\u0131r. Bu kod, al\u00fcminyum t\u00fcplerde k\u0131vr\u0131m k\u0131sm\u0131na, plastik t\u00fcplerde ise s\u0131zd\u0131rmazl\u0131k halkas\u0131na yaz\u0131lmal\u0131d\u0131r.<\/p>

5.8.2 \u00c7al\u0131\u015ft\u0131rma ba\u015flamadan \u00f6nce kodlama tutucusuna do\u011fru tipteki karakterleri yerle\u015ftirin. Her bir karakteri parti kayd\u0131yla kar\u015f\u0131la\u015ft\u0131rarak iki kez kontrol edin.<\/p>

5.8.3 Kodlama ad\u0131m\u0131ndan sonra ilk be\u015f t\u00fcp\u00fc \u00e7\u0131kar\u0131n. 10x b\u00fcy\u00fcte\u00e7 alt\u0131nda kodu inceleyerek netli\u011fini ve i\u00e7eri\u011finin do\u011frulu\u011funu kontrol edin.<\/p>

5.8.4 Herhangi bir t\u00fcpte kodun silik olmas\u0131 veya eksik olmas\u0131 durumunda \u00fcretim hatt\u0131 durdurulmal\u0131d\u0131r. Ba\u015fka t\u00fcpler ge\u00e7meden \u00f6nce sorunun temel nedenini belirleyin.<\/p>

5.8.5 \u00c7al\u0131\u015fma s\u00fcresince kod kontrol sonucunu her saat ba\u015f\u0131 kayda al\u0131n. Kod kalitesinde ani bir d\u00fc\u015f\u00fc\u015f, genellikle karakter kal\u0131plar\u0131n\u0131n a\u015f\u0131nm\u0131\u015f olmas\u0131na veya kodlama tutucusunun hizas\u0131z olmas\u0131na i\u015faret eder.<\/p>

5.9 Makine Kontrol Paneli:<\/strong><\/h3>

5.9.1 Makinenin kontrol panelinde renkli bir HMI, bir acil durdurma d\u00fc\u011fmesi, bir ana \u00e7al\u0131\u015ft\u0131rma d\u00fc\u011fmesi ve bir mod se\u00e7me anahtar\u0131 bulunmaktad\u0131r.<\/p>

5.9.2 Anahtar \u015falteri kullanarak panelin g\u00fcc\u00fcn\u00fc a\u00e7\u0131n. HMI, i\u015fletim sistemini yakla\u015f\u0131k 45 saniye i\u00e7inde y\u00fckler.<\/p>

5.9.3 Operat\u00f6r kimli\u011finizle oturum a\u00e7\u0131n. Sistem, denetim amac\u0131yla kimli\u011finiz alt\u0131nda ger\u00e7ekle\u015ftirilen her eylemi kaydeder.<\/p>

5.9.4 HMI ana ekran\u0131nda \u015fu \u00e7al\u0131\u015fma alanlar\u0131 bulunur: \u00c7al\u0131\u015ft\u0131rma, Ayar, \u00d6\u011fretme, Alarmlar, Raporlar ve Servis.<\/p>

5.9.4.1 \u00c7al\u0131\u015ft\u0131rma: Ba\u015flat, Durdur, Yava\u015f \u00c7al\u0131\u015ft\u0131r ve Beklet d\u00fc\u011fmelerinin yan\u0131 s\u0131ra anl\u0131k \u00e7evrim sayac\u0131n\u0131 i\u00e7erir.<\/p>

5.9.4.2 Kurulum: Her bir t\u00fcp boyutu ve \u00fcr\u00fcn t\u00fcr\u00fc i\u00e7in tarif verilerini saklar.<\/p>

5.9.4.3 \u00d6\u011fretme: Operat\u00f6re, her yeni sanat eseri tasar\u0131m\u0131 i\u00e7in g\u00f6r\u00fcnt\u00fcleme sistemi e\u011fitimini ad\u0131m ad\u0131m y\u00f6nlendirir.<\/p>

5.9.4.4 Alarmlar: Mevcut ve ge\u00e7mi\u015f ar\u0131zalar\u0131, giderme talimatlar\u0131yla birlikte listeler.<\/p>

5.9.4.5 Raporlar: Vardiya raporlar\u0131n\u0131, parti \u00f6zetlerini ve \u00f6nleyici bak\u0131m zamanlar\u0131 listelerini yazd\u0131r\u0131r.<\/p>

5.9.4.6 Hizmet: eksen kalibrasyonu ve sens\u00f6r s\u0131f\u0131rlama gibi m\u00fchendislik d\u00fczeyindeki i\u015flevleri yerine getirir.<\/p>

5.9.5 Grafiksel makine d\u00fczeni, taret \u00fczerindeki her istasyonun anl\u0131k konumunu g\u00f6sterir. Ye\u015fil renk \u201chaz\u0131r\u201d anlam\u0131na gelir. Sar\u0131 renk \u201ci\u015flemde\u201d anlam\u0131na gelir. K\u0131rm\u0131z\u0131 renk \u201car\u0131za\u201d anlam\u0131na gelir.<\/p>

5.9.6 D\u00f6ng\u00fc h\u0131z\u0131 g\u00f6stergesi, dakikadaki t\u00fcp say\u0131s\u0131n\u0131 ger\u00e7ek zamanl\u0131 olarak g\u00f6sterir. \u00c7o\u011fu \u00fcr\u00fcn i\u00e7in hedef h\u0131z, dakikada 60 ile 120 t\u00fcp aras\u0131ndad\u0131r.<\/p>

5.9.7 Vardiya sonunda panelden \u00e7\u0131k\u0131\u015f yap\u0131n. Ayarlar\u0131 korumak amac\u0131yla, etkin olmayan oturumlar 10 dakika sonra otomatik olarak kapat\u0131l\u0131r.<\/p>

5.10 Toplu \u0130\u015flemi \u00c7al\u0131\u015ft\u0131rma:<\/strong><\/h3>

5.10.1 \u00c7al\u0131\u015ft\u0131rma ekran\u0131nda hazne s\u0131cakl\u0131\u011f\u0131, kar\u0131\u015ft\u0131r\u0131c\u0131 h\u0131z\u0131 ve ceket ak\u0131\u015f\u0131n\u0131n hepsinin ye\u015fil renkte oldu\u011funu do\u011frulay\u0131n.<\/p>

5.10.2 Kurulum alan\u0131ndan \u00fcr\u00fcn\u00fcn\u00fcz\u00fcn \u00fcretim tarifesini y\u00fckleyin. Her bir parametreyi Toplu \u00dcretim Kayd\u0131 (BMR) ile kar\u015f\u0131la\u015ft\u0131rarak kontrol edin.<\/p>

5.10.3 Doldurma nozulu kald\u0131r\u0131lm\u0131\u015f ve dozaj sistemi durdurulmu\u015f haldeyken on t\u00fcpten olu\u015fan bir kuru d\u00f6ng\u00fc \u00e7al\u0131\u015ft\u0131r\u0131n. T\u00fcp y\u00fckleme, y\u00f6nlendirme ve s\u0131zd\u0131rmazl\u0131k istasyonlar\u0131nda herhangi bir sorun olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.10.4 Kuru d\u00f6ng\u00fc tamamland\u0131ktan sonra doldurma noz\u00fcl\u00fcn\u00fc indirin ve dozaj sistemini \u00e7al\u0131\u015ft\u0131r\u0131n. Noz\u00fcldeki hava tamamen bo\u015falana kadar ilk birka\u00e7 t\u00fcp\u00fcn i\u00e7i tam olarak dolmayabilir.<\/p>

5.10.5 Doldurulmu\u015f ilk on t\u00fcp\u00fc kalibre edilmi\u015f bir terazi \u00fczerinde tart\u0131n. Ortalama a\u011f\u0131rl\u0131k, hedef dolum a\u011f\u0131rl\u0131\u011f\u0131n\u0131n \u00b12% aral\u0131\u011f\u0131 i\u00e7inde olmal\u0131d\u0131r.<\/p>

5.10.6 A\u011f\u0131rl\u0131k kontrol\u00fc ba\u015far\u0131l\u0131 oldu\u011funda partiye devam edin. \u00dcretim s\u00fcreci kontrolleri i\u00e7in her 30 dakikada bir alt\u0131 adet numune t\u00fcp\u00fc al\u0131n.<\/p>

5.10.7 \u0130\u015flem a\u015famas\u0131ndaki her numunenin a\u011f\u0131rl\u0131\u011f\u0131n\u0131 \u0130\u015flem A\u015famas\u0131 Kontrol Kay\u0131t Defteri\u2019ne kaydedin. \u00dcst veya alt s\u0131n\u0131ra do\u011fru sapma g\u00f6steren numuneleri i\u015faretleyin.<\/p>

5.10.8 Denetim penceresinden k\u0131vr\u0131m veya s\u0131zd\u0131rmazl\u0131k kalitesini ger\u00e7ek zamanl\u0131 olarak izleyin. S\u0131zd\u0131rmazl\u0131k g\u00f6r\u00fcn\u00fcm\u00fcndeki bir de\u011fi\u015fiklik, genellikle tam bir kusurun habercisi olur.<\/p>

5.10.9 \u00c7al\u0131\u015fma s\u0131ras\u0131nda makineden uzakla\u015fmay\u0131n. Kimse g\u00f6zetimde olmazsa, s\u0131k\u0131\u015fm\u0131\u015f bir t\u00fcp veya besleyici sorunu dakikalar i\u00e7inde daha ciddi bir duruma d\u00f6n\u00fc\u015febilir.<\/p>

5.11 Kusurlar\u0131n Ele Al\u0131nmas\u0131:<\/strong><\/h3>

5.11.1 Makine, taretin ucunda bir reddetme kolu kullan\u0131r. Bu kol, kusurlu t\u00fcpleri etiketli bir reddetme olu\u011funa iter.<\/p>

5.11.2 T\u00fcp dolum makinesinde s\u0131k\u00e7a g\u00f6r\u00fclen ar\u0131zalar \u015funlard\u0131r:<\/p>

5.11.2.1 A\u011f\u0131rl\u0131k s\u0131n\u0131r\u0131n\u0131n alt\u0131nda kalan, yeterince doldurulmam\u0131\u015f t\u00fcpler.<\/p>

5.11.2.2 S\u0131zd\u0131rmazl\u0131k noktas\u0131nda \u015fi\u015fkinlik g\u00f6steren a\u015f\u0131r\u0131 doldurulmu\u015f borular.<\/p>

5.11.2.3 K\u0131vr\u0131m veya s\u0131cak hava \u00e7enelerinin t\u00fcp kenar\u0131n\u0131 \u0131skalad\u0131\u011f\u0131 durumlarda olu\u015fan \u00e7arp\u0131k contalar.<\/p>

5.11.2.4 M\u00fch\u00fcr b\u00f6lgesinde eksik veya bulan\u0131k parti kodlar\u0131.<\/p>

5.11.2.5 G\u00f6z i\u015fareti okuyucusunun hatal\u0131 okumas\u0131n\u0131n ard\u0131ndan resim y\u00f6n\u00fcn\u00fcn yanl\u0131\u015f olmas\u0131.<\/p>

5.11.3 Vardiya s\u00fcresince kusurlu t\u00fcpleri kusur t\u00fcr\u00fcne g\u00f6re ay\u0131r\u0131n. Farkl\u0131 kusur gruplar\u0131n\u0131 tek bir kutuda kar\u0131\u015ft\u0131rmay\u0131n.<\/p>

5.11.4 S\u0131zd\u0131rmazl\u0131\u011f\u0131 iyi olan ancak yeterince doldurulmam\u0131\u015f t\u00fcpler, arka taraftan yeniden doldurulabilir ve kalite kontrol incelemesinin ard\u0131ndan yeniden kapat\u0131labilir. Bunun i\u00e7in resmi bir d\u00fczeltme talebi gereklidir.<\/p>

5.11.5 Contalar\u0131 bozuk veya k\u0131vr\u0131mlar\u0131 k\u0131r\u0131lm\u0131\u015f t\u00fcpler at\u0131lmal\u0131d\u0131r. \u00dcr\u00fcn\u00fc bir geri kazan\u0131m variline bo\u015falt\u0131n ve bo\u015f t\u00fcpleri bertaraf i\u00e7in g\u00f6nderin.<\/p>

5.11.6 Vardiya sonunda Hata Kayd\u0131\u2019n\u0131 doldurun. Herhangi bir kategoride hata oran\u0131n\u0131n artmas\u0131 durumunda, 24 saat i\u00e7inde k\u00f6k neden analizi yap\u0131lmal\u0131d\u0131r.<\/p>

5.12 Vardiya Sonu:<\/strong><\/h3>

5.12.1 \u00c7al\u0131\u015fma ekran\u0131ndaki \u201cDurdur\u201d d\u00fc\u011fmesine bas\u0131n. Bir sonraki ad\u0131ma ge\u00e7meden \u00f6nce, makinenin halihaz\u0131rda i\u015flenmekte olan t\u00fcpleri tamamlamas\u0131na izin verin.<\/p>

5.12.2 Hazne \u00e7\u0131k\u0131\u015f vanas\u0131n\u0131 kapat\u0131n. Bu ad\u0131m, kapatma i\u015flemi s\u0131ras\u0131nda \u00fcr\u00fcn\u00fcn doldurma noz\u00fcl\u00fcne akmas\u0131n\u0131 \u00f6nler.<\/p>

5.12.3 Haznede kalan \u00fcr\u00fcn\u00fc, etiketlenmi\u015f bir geri kazan\u0131m kab\u0131na bo\u015falt\u0131n. Kab\u0131, imha edilmek \u00fczere yar\u0131 kat\u0131 madde depo odas\u0131na g\u00f6nderin.<\/p>

5.12.4 Hazne \u0131s\u0131t\u0131c\u0131s\u0131n\u0131 ve ceket sirk\u00fclasyon pompas\u0131n\u0131 kapat\u0131n. Hazne, \u00f6n\u00fcm\u00fczdeki bir saat i\u00e7inde ortam s\u0131cakl\u0131\u011f\u0131na kadar so\u011fuyacakt\u0131r.<\/p>

5.12.5 \u00c7al\u0131\u015ft\u0131rma ekran\u0131ndaki Jog kontrol\u00fcn\u00fc kullanarak doldurma noz\u00fcl\u00fcn\u00fc ba\u015flang\u0131\u00e7 konumuna geri getirin. A\u015fa\u011f\u0131 konumda b\u0131rak\u0131lan bir noz\u00fcl, gece boyunca tarete damlama yapabilir.<\/p>

5.12.6 Y\u00fckleyiciden kalan bo\u015f t\u00fcpleri \u00e7\u0131kar\u0131n ve bunlar\u0131 orijinal tedarik\u00e7i tepsisine geri yerle\u015ftirin. Tepsiyi, do\u011fru etiketi \u00fczerinde kalacak \u015fekilde t\u00fcp depo odas\u0131na geri g\u00f6t\u00fcr\u00fcn.<\/p>

5.12.7 Makine bir vardiyadan fazla s\u00fcreyle \u00e7al\u0131\u015fmayacaksa, panodan ana g\u00fcc\u00fc kapat\u0131n ve ay\u0131r\u0131c\u0131y\u0131 kilitleyin.<\/p>

5.12.8 Makineye \u201cTEM\u0130ZLENMEL\u0130\u201d etiketini tak\u0131n.<\/p>

5.12.9 Katlanabilir T\u00fcp Dolum Makinesini, belirlenen temizlik SOP\u2019sine uygun olarak temizleyin.<\/p>

5.13 KAYITLAR:<\/strong><\/h3>

5.13.1 Ekipman Kullan\u0131m Formu.<\/p>

5.13.2 Parti \u00dcretim Kayd\u0131.<\/p>

5.13.3 \u0130\u015flemde Olan Kontrol Kayd\u0131.<\/p>

5.13.4 Haftal\u0131k G\u00fcvenlik Kayd\u0131.<\/p>

5.13.5 Hata Kayd\u0131.<\/p>

5.13.6 Temizlik Kayd\u0131.<\/p>

6.0 KISALTMALAR:<\/strong><\/h2>

6.1 Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP):<\/strong> Standart \u0130\u015fletme Prosed\u00fcr\u00fc.<\/p>

6.2 IPQA:<\/strong> S\u00fcre\u00e7 \u0130\u00e7i Kalite G\u00fcvencesi.<\/p>

6.3 QA:<\/strong> Kalite G\u00fcvencesi.<\/p>

6.4 Ki\u015fisel Koruyucu Ekipman (PPE):<\/strong> Ki\u015fisel Koruyucu Ekipman.<\/p>

6.5 HMI:<\/strong> \u0130nsan Makine Aray\u00fcz\u00fc.<\/p>

6.6 BMR:<\/strong> Parti \u00dcretim Kayd\u0131.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Standard operating procedure of Collapsible Tube Filling Machine. 1.0 OBJECTIVE: To set forth the Operating Procedure of Collapsible Tube Filling […]<\/p>\n","protected":false},"author":1,"featured_media":16618,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[60],"tags":[],"class_list":["post-16496","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-pharmaceutical-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/16496","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/comments?post=16496"}],"version-history":[{"count":0,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/16496\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media\/16618"}],"wp:attachment":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media?parent=16496"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/categories?post=16496"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/tags?post=16496"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}