{"id":16696,"date":"2026-07-27T00:51:41","date_gmt":"2026-07-27T00:51:41","guid":{"rendered":"https:\/\/pharmamachinecn.com\/?p=16696"},"modified":"2026-04-28T08:52:51","modified_gmt":"2026-04-28T08:52:51","slug":"sop-for-shrink-wrapping-machine","status":"publish","type":"post","link":"https:\/\/pharmamachinecn.com\/tr\/sop-for-shrink-wrapping-machine\/","title":{"rendered":"Shrink Sarma Makinesi i\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP)"},"content":{"rendered":"
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\"Shrink
Shrink Sarma Makinesi \u0130\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc.<\/strong><\/em><\/figcaption><\/figure>

Shrink Sarma Makinesinin Standart \u00c7al\u0131\u015fma Prosed\u00fcr\u00fc.<\/p>

1.0 AMA\u00c7:<\/strong><\/h2>

Termoshrink Sarma Makinesinin nas\u0131l \u00e7al\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131n\u0131 a\u00e7\u0131klamak. Makine, \u015fi\u015feleri, kartonlar\u0131 ve paketleri \u0131s\u0131yla b\u00fcz\u00fclen bir filme sararak s\u0131k\u0131 ve a\u00e7\u0131lma izi b\u0131rakan bir d\u0131\u015f ambalaj olu\u015fturur.<\/p>

2.0 KAPSAM:<\/strong><\/h2>

Bu Prosed\u00fcr, paketleme hatt\u0131ndaki Shrink Sarma Makinesini kapsamaktad\u0131r. Bu prosed\u00fcr, son shrink sarma i\u015flemi i\u00e7in s\u00f6z konusu hattan ge\u00e7en t\u00fcm \u00fcr\u00fcn formatlar\u0131 i\u00e7in ge\u00e7erlidir.<\/p>

3.0 SORUMLULUK:<\/strong><\/h2>

Paketleme Operat\u00f6r\u00fc ve Hat Sorumlusu<\/p>

4.0 SORUMLULUK:<\/strong><\/h2>

Paketleme Sorumlusu.<\/p>

5.0 \u0130\u015eLEM:<\/strong><\/h2>

5.1 Makineye yakla\u015f\u0131n ve iyice inceleyin. Herhangi bir \u00e7al\u0131\u015fmaya ba\u015flamadan \u00f6nce, \u201cTEM\u0130ZLEND\u0130\u201d etiketinin h\u00e2l\u00e2 \u00e7er\u00e7eve \u00fczerinde oldu\u011fundan emin olun.<\/p>

5.2 Makine Kay\u0131t Defteri\u2019ne i\u015f ba\u015flang\u0131c\u0131 bilgilerini girin. Ad\u0131n\u0131z\u0131, \u00fcr\u00fcn kodunu, parti numaras\u0131n\u0131, tarihi ve i\u015fe ba\u015flad\u0131\u011f\u0131n\u0131z saati yaz\u0131n.<\/p>

5.3 \u201cTEM\u0130ZLEND\u0130\u201d etiketini \u00e7\u0131kar\u0131n ve ayn\u0131 kancaya \u201c\u0130\u015eLEMDE\u201d etiketini as\u0131n.<\/p>

5.4 IPQA ekibinden hat onay\u0131n\u0131 isteyin. \u0130mzal\u0131 onay makineye ula\u015fana kadar \u00e7al\u0131\u015fmay\u0131 erteleyin.<\/p>

5.5 G\u00fcvenlik Hususlar\u0131:<\/strong><\/h3>

5.5.1 \u00c7al\u0131\u015fma s\u0131ras\u0131nda s\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011fu ve t\u00fcnel \u00e7ok \u0131s\u0131n\u0131r. \u00c7ubu\u011fun s\u0131cakl\u0131\u011f\u0131 yakla\u015f\u0131k 180 \u00b0C\u2019dir. T\u00fcnelin i\u00e7i ise 200 \u00b0C\u2019ye kadar \u00e7\u0131kabilir. Her iki y\u00fczeye de \u00e7\u0131plak elle dokunmay\u0131n.<\/p>

5.5.2 \u00c7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc devam ederken parmaklar\u0131n\u0131z\u0131 s\u0131zd\u0131rmazl\u0131k \u00e7enesinden uzak tutun. \u00c7ene, yay veya hava bas\u0131nc\u0131yla kapan\u0131r. \u00c7eneye s\u0131k\u0131\u015fan bir parmak ciddi \u015fekilde ezilebilir.<\/p>

5.5.3 Is\u0131 t\u00fcnelinin i\u00e7inde bir s\u0131cak hava \u00fcfleyici bulunmaktad\u0131r. S\u0131cak hava, t\u00fcnelin giri\u015f ve \u00e7\u0131k\u0131\u015f\u0131ndan d\u0131\u015far\u0131 \u00fcflenir. T\u00fcnelin yan\u0131na ge\u00e7in, asla tam \u00f6n\u00fcne durmay\u0131n.<\/p>

5.5.4 S\u0131cak film b\u00fcz\u00fcld\u00fc\u011f\u00fcnde hafif bir kimyasal koku yayar. Az miktarda koku olmas\u0131 normaldir. G\u00fc\u00e7l\u00fc bir koku veya g\u00f6zle g\u00f6r\u00fcl\u00fcr duman, t\u00fcnelin \u00e7ok s\u0131cak oldu\u011fu anlam\u0131na gelir. \u00dcretimi durdurun ve m\u00fchendisi \u00e7a\u011f\u0131r\u0131n.<\/p>

5.5.5 Makineye elektrik ba\u011fl\u0131yken film s\u00fcrme silindirlerinin i\u00e7ine elinizi sokmay\u0131n. Silindirler, \u00f6nceden uyar\u0131 vermeden gev\u015fek k\u0131l\u0131flar\u0131, sa\u00e7lar\u0131 veya tak\u0131lar\u0131 i\u00e7ine \u00e7ekebilir.<\/p>

5.5.6 Film art\u0131klar\u0131yla dikkatli bir \u015fekilde \u00e7al\u0131\u015f\u0131n. Kesik kenarlar cildi kesebilecek kadar keskin olabilir.<\/p>

5.5.7 T\u00fcnel \u00e7\u0131k\u0131\u015f\u0131n\u0131n \u00e7evresini bo\u015f tutun. S\u0131cak paketler buraya d\u00fc\u015fer ve buradan ge\u00e7en personel, yeni d\u00fc\u015fm\u00fc\u015f bir pakete dokunarak yanabilir.<\/p>

5.5.8 Bu makine i\u00e7in gerekli ki\u015fisel koruyucu donan\u0131m (PPE) \u015funlard\u0131r: laboratuvar \u00f6nl\u00fc\u011f\u00fc, t\u00fcnel \u00e7al\u0131\u015fmalar\u0131nda kullan\u0131lacak \u0131s\u0131ya dayan\u0131kl\u0131 eldivenler, koruyucu g\u00f6zl\u00fck ve burunlu ayakkab\u0131lar. Konvey\u00f6r\u00fcn yak\u0131n\u0131ndayken sa\u00e7 filesi tak\u0131n\u0131z.<\/p>

5.5.9 A\u015fa\u011f\u0131daki haftal\u0131k g\u00fcvenlik kontrol\u00fcn\u00fc ger\u00e7ekle\u015ftirin ve imzalanm\u0131\u015f kay\u0131t belgesini dosyalay\u0131n:<\/p>

5.5.9.1 Ana kesiciyi devre d\u0131\u015f\u0131 b\u0131rak\u0131n. HMI ekran\u0131n\u0131n birka\u00e7 saniye i\u00e7inde karard\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.5.9.2 Acil durdurma d\u00fc\u011fmesine bas\u0131n. S\u0131zd\u0131rmazl\u0131k \u00e7enesi ve konvey\u00f6r ayn\u0131 anda durmal\u0131d\u0131r.<\/p>

5.5.9.3 Her bir koruma kap\u0131s\u0131n\u0131 tek tek a\u00e7\u0131n. Her seferinde tahrik sistemi devre d\u0131\u015f\u0131 kalmal\u0131d\u0131r.<\/p>

5.5.9.4 T\u00fcnelin a\u015f\u0131r\u0131 s\u0131cakl\u0131k kesme sistemini test edin. Ayar noktas\u0131n\u0131 kesme s\u0131n\u0131r\u0131n\u0131n biraz \u00fczerine y\u00fckseltin ve \u0131s\u0131t\u0131c\u0131lar\u0131n kesme de\u011ferinde kapand\u0131\u011f\u0131n\u0131 do\u011frulay\u0131n.<\/p>

5.5.9.5 Kontrol tamamland\u0131\u011f\u0131nda Haftal\u0131k G\u00fcvenlik Kay\u0131t Formu\u2019nu imzalay\u0131n.<\/p>

5.6 Makine Ayarlar\u0131:<\/strong><\/h3>

5.6.1 Film Makaras\u0131 Tutucusu:<\/b><\/strong><\/h4>

5.6.1.1 Herhangi bir film makineye yerle\u015ftirilmeden \u00f6nce, konvey\u00f6r zamanlamas\u0131n\u0131n s\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011funun strokuyla uyumlu oldu\u011funu do\u011frulamak i\u00e7in be\u015f bo\u015f d\u00f6ng\u00fc \u00e7al\u0131\u015ft\u0131r\u0131n. Makaray\u0131 y\u00fcklemeden \u00f6nce zamanlama sorunlar\u0131n\u0131 giderin.<\/p>

5.6.1.2 \u0130lgili parti i\u00e7in do\u011fru film makaras\u0131n\u0131 se\u00e7in. Film t\u00fcr\u00fc, geni\u015fli\u011fi ve kal\u0131nl\u0131\u011f\u0131, parti kay\u0131t\u0131ndaki paket boyutuyla tam olarak uyumlu olmal\u0131d\u0131r.<\/p>

5.6.1.3 Makaray\u0131 milin \u00fczerine kayd\u0131r\u0131n ve flan\u015fa kadar itin. \u00c7al\u0131\u015fma s\u0131ras\u0131nda makaran\u0131n yana do\u011fru kaymamas\u0131 i\u00e7in kilitleme halkas\u0131n\u0131 s\u0131k\u0131n.<\/p>

5.6.1.4 Filmi, takma etiketinde g\u00f6sterilen s\u0131rayla k\u0131lavuz silindirlerinden ge\u00e7irin. Yanl\u0131\u015f s\u0131rayla tak\u0131lan film, yap\u0131\u015ft\u0131rma \u00e7ubu\u011funda k\u0131r\u0131\u015facakt\u0131r.<\/p>

5.6.1.5 Makara tutucusundaki fren d\u00fc\u011fmesini kullanarak film gerginli\u011fini ayarlay\u0131n. Gev\u015fek film sarkar. A\u015f\u0131r\u0131 gergin film ise kullan\u0131m s\u0131ras\u0131nda kopar.<\/p>

5.6.1.6 Makineyi yava\u015f\u00e7a ileri-geri hareket ettirin ve bir dakika boyunca film kenar\u0131n\u0131 izleyin. Yava\u015f bir yana kayma, makaran\u0131n hizas\u0131z oldu\u011fu ve yeniden yerle\u015ftirilmesi gerekti\u011fi anlam\u0131na gelir.<\/p>

5.6.2 Konvey\u00f6r ve Besleme:<\/b><\/strong><\/h4>

5.6.2.1 HMI \u00fczerinden konvey\u00f6r h\u0131z\u0131n\u0131 istenen \u00fcretim miktar\u0131na uygun olarak ayarlay\u0131n. Tipik bir shrink hatt\u0131, dakikada 20 ila 40 paket h\u0131z\u0131nda \u00e7al\u0131\u015f\u0131r.<\/p>

5.6.2.2 Besleme k\u0131lavuz raylar\u0131n\u0131 \u00fcr\u00fcn\u00fcn geni\u015fli\u011fine g\u00f6re ayarlay\u0131n. Her iki tarafta yakla\u015f\u0131k 2 mm\u2019lik bir bo\u015fluk, uygun a\u00e7\u0131kl\u0131k mesafesidir.<\/p>

5.6.2.3 Besleme noktas\u0131ndaki fotoelektrik sens\u00f6r\u00fcn temiz olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Tozlu bir fotoelektrik sens\u00f6r, \u00fcr\u00fcnleri alg\u0131layamayabilir veya hatal\u0131 d\u00f6ng\u00fcleri tetikleyebilir.<\/p>

5.6.2.4 Bir test \u00fcr\u00fcn\u00fcn\u00fc y\u00fckleyin ve besleme hatt\u0131 boyunca izledi\u011fi yolu g\u00f6zlemleyin. \u00dcr\u00fcn, hareket y\u00f6n\u00fcne dik olarak film t\u00fcp\u00fcne girmelidir.<\/p>

5.6.3 S\u0131zd\u0131rmazl\u0131k \u0130stasyonu:<\/strong><\/h4>

5.6.3.1 S\u0131zd\u0131rmazl\u0131k istasyonu, makine modeline ba\u011fl\u0131 olarak \u0131s\u0131tmal\u0131 bir L \u00e7ubu\u011fu veya bir yan s\u0131zd\u0131rmazl\u0131k \u00e7enesi kullan\u0131r. \u00c7ubuk, filmi tek bir hareketle keser ve s\u0131zd\u0131rmaz hale getirir.<\/p>

5.6.3.2 HMI'da \u00e7ubuk s\u0131cakl\u0131\u011f\u0131n\u0131 ayarlay\u0131n. Poliolefin film i\u00e7in uygun aral\u0131k 160 ila 200 \u00b0C'dir. PVC film ise yakla\u015f\u0131k 140 ila 160 \u00b0C gibi daha d\u00fc\u015f\u00fck bir s\u0131cakl\u0131kta i\u015flenir.<\/p>

5.6.3.3 \u00c7ubu\u011fun so\u011fuk durumdan \u0131s\u0131nmas\u0131 i\u00e7in 10 ila 15 dakika bekleyin. \u00c7ubuk ayar noktas\u0131na ula\u015fmadan bir paket \u00e7al\u0131\u015ft\u0131rmak, s\u0131zd\u0131rmazl\u0131\u011f\u0131n zay\u0131f olmas\u0131na neden olur.<\/p>

5.6.3.4 \u00c7ubuk \u00fczerindeki Teflon k\u0131l\u0131f\u0131 kontrol edin. A\u015f\u0131nm\u0131\u015f veya y\u0131rt\u0131lm\u0131\u015f bir k\u0131l\u0131f, contada s\u00fcrt\u00fcnme izleri b\u0131rak\u0131r. K\u0131l\u0131f hasarl\u0131 g\u00f6r\u00fcn\u00fcyorsa, \u00e7al\u0131\u015fmaya ba\u015flamadan \u00f6nce k\u0131l\u0131f\u0131 de\u011fi\u015ftirin.<\/p>

5.6.3.5 Bekleme s\u00fcresini ayarlay\u0131n. \u00c7ubuk, filmin kal\u0131nl\u0131\u011f\u0131na ba\u011fl\u0131 olarak 0,5 ila 1,5 saniye boyunca filmin \u00fczerinde kalmal\u0131d\u0131r.<\/p>

5.6.4 S\u0131cak \u015eekillendirme T\u00fcneli:<\/b><\/strong><\/h4>

5.6.4.1 Shrink t\u00fcneli, bir \u00fcfleyiciden gelen s\u0131cak havay\u0131 kullanarak ambalaj\u0131n etraf\u0131ndaki filmi b\u00fcz\u00fc\u015ft\u00fcr\u00fcr. Shrink sonucunu belirleyen iki fakt\u00f6r vard\u0131r: t\u00fcnel s\u0131cakl\u0131\u011f\u0131 ve bant h\u0131z\u0131.<\/p>

5.6.4.2 HMI \u00fczerinden t\u00fcnel s\u0131cakl\u0131\u011f\u0131n\u0131 ayarlay\u0131n. 150 ila 190 \u00b0C aral\u0131\u011f\u0131 \u00e7o\u011fu film i\u00e7in uygundur; daha kal\u0131n filmler i\u00e7in ise daha y\u00fcksek de\u011ferler tercih edilmelidir.<\/p>

5.6.4.3 Herhangi bir paket girmeden \u00f6nce t\u00fcnelin ayarlanan s\u0131cakl\u0131\u011fa ula\u015fmas\u0131n\u0131 bekleyin. So\u011fuk durumdan \u0131s\u0131nma s\u00fcresi yakla\u015f\u0131k 10 ila 20 dakikad\u0131r.<\/p>

5.6.4.4 T\u00fcnel band\u0131n\u0131n h\u0131z\u0131n\u0131, her paketin i\u00e7inde 8 ila 12 saniye kalacak \u015fekilde ayarlay\u0131n. H\u0131z \u00e7ok y\u00fcksek olursa paket gev\u015fek olur. H\u0131z \u00e7ok d\u00fc\u015f\u00fck olursa film yanar.<\/p>

5.6.4.5 T\u00fcnel egzoz fan\u0131n\u0131n \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 kontrol edin. Fan, duman\u0131 t\u00fcnelden d\u0131\u015far\u0131 atar ve makinenin \u00e7evresindeki havan\u0131n solunabilir olmas\u0131n\u0131 sa\u011flar.<\/p>

5.7 Film Se\u00e7imi:<\/strong><\/h3>

5.7.1 Her \u00fcr\u00fcn i\u00e7in do\u011fru film t\u00fcr\u00fc se\u00e7ilmelidir. Yanl\u0131\u015f bir film se\u00e7ildi\u011finde, ya s\u0131zd\u0131rmazl\u0131k sa\u011flanamaz ya da film \u00e7ok s\u0131k\u0131 b\u00fcz\u00fclerek ambalaj\u0131 ezebilir.<\/p>

5.7.2 Sahada yayg\u0131n olarak kullan\u0131lan \u00fc\u00e7 t\u00fcr film vard\u0131r:<\/p>

5.7.2.1 Poliolefin (POF): \u00c7o\u011fu ila\u00e7 ambalaj\u0131nda varsay\u0131lan olarak kullan\u0131lan filmdir. Toksik de\u011fildir, kolay bir \u015fekilde yap\u0131\u015ft\u0131r\u0131labilir ve \u015feffaf bir b\u00fcz\u00fclme sonucu verir.<\/p>

5.7.2.2 PVC: Daha d\u00fc\u015f\u00fck maliyetli ambalajlarda kullan\u0131l\u0131r. PVC, a\u015f\u0131r\u0131 \u0131s\u0131nd\u0131\u011f\u0131nda hidrojen klor\u00fcr salar; bu nedenle t\u00fcnel kontrol\u00fcn\u00fcn s\u0131k\u0131 bir \u015fekilde yap\u0131lmas\u0131 gerekir.<\/p>

5.7.2.3 Polietilen (PE): A\u011f\u0131r paketler ve \u00e7oklu paket gruplar\u0131 i\u00e7in kullan\u0131l\u0131r. PE, daha y\u00fcksek bir b\u00fcz\u00fclme s\u0131cakl\u0131\u011f\u0131 ve daha uzun bir t\u00fcnel kalma s\u00fcresi gerektirir.<\/p>

5.7.3 Her bir makarada tedarik\u00e7iye ait bir analiz sertifikas\u0131 bulunmal\u0131d\u0131r. Makara makineye yerle\u015ftirilmeden \u00f6nce sertifikay\u0131 parti kay\u0131tlar\u0131yla kar\u015f\u0131la\u015ft\u0131rarak kontrol edin.<\/p>

5.7.4 Yedek makaralar\u0131 25\u00b0C\u2019nin alt\u0131ndaki kuru bir yerde saklay\u0131n. S\u0131cak veya nemli ko\u015fullarda saklanan film, b\u00fcz\u00fclme haf\u0131zas\u0131n\u0131 yitirir ve k\u00f6t\u00fc sonu\u00e7lar verir.<\/p>

5.8 HMI Paneli:<\/strong><\/h3>

5.8.1 Makinedeki HMI, s\u0131zd\u0131rmazl\u0131k istasyonunun \u00f6n taraf\u0131na yerle\u015ftirilmi\u015f renkli bir dokunmatik ekrand\u0131r. Ekran, seri ba\u011flant\u0131 yoluyla PLC ile ileti\u015fim kurar.<\/p>

5.8.2 Anahtar \u015falterinden HMI\u2019yi a\u00e7\u0131n. Ba\u015flatma i\u015flemi yakla\u015f\u0131k 30 saniye s\u00fcrer.<\/p>

5.8.3 Kendi kullan\u0131c\u0131 kimli\u011finizle oturum a\u00e7\u0131n. Sistem, denetim izi amac\u0131yla her eylemi kullan\u0131c\u0131 kimli\u011finiz alt\u0131nda kaydeder.<\/p>

5.8.4 Ana ekranda alt\u0131 kutucuk bulunur: \u00dcr\u00fcn, S\u0131cakl\u0131k, H\u0131z, Saya\u00e7lar, Alarmlar ve Te\u015fhis.<\/p>

5.8.4.1 \u00dcr\u00fcn: Her bir \u00fcr\u00fcn\u00fcn, film t\u00fcr\u00fc ve paket boyutu da dahil olmak \u00fczere, form\u00fcl\u00fcn\u00fc i\u00e7erir.<\/p>

5.8.4.2 S\u0131cakl\u0131k: S\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011fu ve t\u00fcnelin anl\u0131k s\u0131cakl\u0131klar\u0131n\u0131, son bir saatteki e\u011filimle birlikte g\u00f6sterir.<\/p>

5.8.4.3 H\u0131z: Konvey\u00f6r ve t\u00fcnel band\u0131n\u0131n h\u0131z\u0131n\u0131 ayarlar.<\/p>

5.8.4.4 Saya\u00e7lar: Mevcut vardiyaya ait paket say\u0131s\u0131n\u0131, uygun \u00fcr\u00fcn say\u0131s\u0131n\u0131 ve reddedilen \u00fcr\u00fcn say\u0131s\u0131n\u0131 g\u00f6sterir.<\/p>

5.8.4.5 Alarmlar: Etkin olan t\u00fcm ar\u0131zalar\u0131 ve her birinin yan\u0131nda yer alan giderme ad\u0131mlar\u0131n\u0131 listeler.<\/p>

5.8.4.6 Te\u015fhis: M\u00fchendisin sens\u00f6r giri\u015flerini kontrol etmesi ve s\u00fcr\u00fcc\u00fc \u00e7\u0131k\u0131\u015flar\u0131n\u0131 test etmesi i\u00e7in kullan\u0131lan ara\u00e7lar.<\/p>

5.8.5 \u201cSay\u0131c\u0131lar\u201d sekmesi ger\u00e7ek zamanl\u0131 olarak g\u00fcncellenir. Kaliteli \u00fcr\u00fcn say\u0131s\u0131nda ani bir d\u00fc\u015f\u00fc\u015f, reddedilme oran\u0131n\u0131n y\u00fckseldi\u011fini ve bu duruma dikkat edilmesi gerekti\u011fini g\u00f6sterir.<\/p>

5.8.6 Vardiyan\u0131z\u0131n sonunda HMI'dan \u00e7\u0131k\u0131\u015f yap\u0131n. Ayarlar\u0131n g\u00fcvenli\u011fini sa\u011flamak amac\u0131yla, etkin olmayan oturumlar 15 dakika sonra otomatik olarak kilitlenir.<\/p>

5.9 Toplu \u0130\u015flemi \u00c7al\u0131\u015ft\u0131rma:<\/strong><\/h3>

5.9.1 S\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011funun ve t\u00fcnelin her ikisinin de ayar de\u011ferinde oldu\u011funu do\u011frulay\u0131n. Her iki de\u011fer de aral\u0131k i\u00e7inde oldu\u011funda S\u0131cakl\u0131k kutucu\u011fu ye\u015file d\u00f6ner.<\/p>

5.9.2 \u00dcr\u00fcn tarifini \u201c\u00dcr\u00fcn\u201d kutucu\u011fundan y\u00fckleyin. Her bir parametreyi Toplu Paketleme Kayd\u0131 (BPR) ile kar\u015f\u0131la\u015ft\u0131rarak kontrol edin.<\/p>

5.9.3 On adet test paketini d\u00fc\u015f\u00fck h\u0131zda \u00e7al\u0131\u015ft\u0131r\u0131n. Her birinin s\u0131zd\u0131rmazl\u0131k kalitesini, b\u00fcz\u00fclme s\u0131k\u0131l\u0131\u011f\u0131n\u0131 ve filmin berrakl\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.9.4 Kalibre edilmi\u015f bir terazi \u00fczerinde bir test paketini tart\u0131n. Normal bir shrink ambalaj, pakete 2 ila 6 gram aras\u0131nda film ekler.<\/p>

5.9.5 Test paketleri t\u00fcm kontrolleri ge\u00e7tikten sonra konvey\u00f6r\u00fc tam h\u0131za \u00e7\u0131kar\u0131n. Aceleyle ba\u015flatma genellikle hatal\u0131 paketlerin arka arkaya \u00e7\u0131kmas\u0131na neden olur.<\/p>

5.9.6 \u00c7al\u0131\u015fma s\u00fcresince her 30 dakikada bir be\u015f paket \u00f6rnek al\u0131n. Her \u00f6rnek paketin s\u0131zd\u0131rmazl\u0131\u011f\u0131n\u0131, termal ambalaj\u0131n\u0131 ve \u00fczerindeki bask\u0131y\u0131 kontrol edin.<\/p>

5.9.7 \u201cSaya\u00e7lar\u201d kutucu\u011funu s\u00fcrekli takip edin. Artan reddetme oran\u0131 genellikle bir film hatas\u0131na, bir \u00e7ubuk hatas\u0131na veya t\u00fcnel s\u0131cakl\u0131\u011f\u0131ndaki sapmaya i\u015faret eder.<\/p>

5.9.8 \u00c7al\u0131\u015fma s\u0131ras\u0131nda, hat sorumlusunun onay\u0131 olmadan hi\u00e7bir parametreyi de\u011fi\u015ftirmeyin. Onaylanmam\u0131\u015f her t\u00fcrl\u00fc de\u011fi\u015fiklik bir sapma olarak kabul edilir.<\/p>

5.10 Hata T\u00fcrleri ve Reddedilen \u00dcr\u00fcnler:<\/strong><\/h3>

5.10.1 Shrink sarma makinesi, \u00e7e\u015fitli klasik kusurlara yol a\u00e7ar. Her birinin muhtemel bir temel nedeni vard\u0131r.<\/p>

5.10.2 Shrink ambalajl\u0131 paketlerde s\u0131k\u00e7a g\u00f6r\u00fclen kusurlar \u015funlard\u0131r:<\/p>

5.10.2.1 Gev\u015fek veya bol duran film: T\u00fcnel \u00e7ok so\u011fuk ya da bant \u00e7ok h\u0131zl\u0131 hareket ediyor.<\/p>

5.10.2.2 Filmde yan\u0131k delikleri olu\u015fuyor: T\u00fcnel \u00e7ok s\u0131cak ya da bant \u00e7ok yava\u015f hareket ediyor.<\/p>

5.10.2.3 Soyulan zay\u0131f s\u0131zd\u0131rmazl\u0131k: S\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011fu \u00e7ok so\u011fuk ya da bekleme s\u00fcresi \u00e7ok k\u0131sa.<\/p>

5.10.2.4 Yanm\u0131\u015f s\u0131zd\u0131rmazl\u0131k hatt\u0131: S\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011fu \u00e7ok s\u0131cak ya da bekleme s\u00fcresi \u00e7ok uzun.<\/p>

5.10.2.5 K\u00f6\u015fe k\u0131vr\u0131mlar\u0131 (filmin keskin k\u00f6\u015feleri): L tipi m\u00fch\u00fcrleyicilerde normaldir ve k\u00f6\u015feler y\u0131rt\u0131lmad\u0131k\u00e7a reddedilme nedeni de\u011fildir.<\/p>

5.10.2.6 Film kaymas\u0131: Makara, mil \u00fczerinde dik konumda de\u011fil ya da gerginlik yanl\u0131\u015f.<\/p>

5.10.3 Kusurlu paketleri, t\u00fcnel \u00e7\u0131k\u0131\u015f\u0131n\u0131n yan\u0131ndaki reddedilen \u00fcr\u00fcnler kutusuna at\u0131n. Kusurlu paketleri, kusursuz \u00fcr\u00fcnlerle kar\u0131\u015ft\u0131rmay\u0131n.<\/p>

5.10.4 Vardiya sonunda reddedilen \u00fcr\u00fcnleri yeniden i\u015fleme, hurda ve numune gruplar\u0131na ay\u0131r\u0131n. Her grubu Reddedilen \u00dcr\u00fcn Defteri\u2019ne kaydedin.<\/p>

5.10.5 2%\u2019nin \u00fczerindeki reddedilme oran\u0131, hatt\u0131 durdurup inceleme yap\u0131lmas\u0131 gerekti\u011fini g\u00f6sterir. Y\u00fcksek reddedilme oran\u0131na sahip uzun \u00fcretim serileri, film israf\u0131na yol a\u00e7ar ve partinin teslimat\u0131n\u0131 geciktirir.<\/p>

5.11 Vardiya Sonu:<\/strong><\/h3>

5.11.1 HMI'daki \u201cDur\u201d d\u00fc\u011fmesine bas\u0131n. Herhangi bir i\u015flem yapmadan \u00f6nce, t\u00fcneldeki son paketin d\u0131\u015far\u0131 \u00e7\u0131kmas\u0131n\u0131 bekleyin.<\/p>

5.11.2 T\u00fcnel s\u0131cakl\u0131\u011f\u0131n\u0131 s\u0131f\u0131ra ayarlay\u0131n. T\u00fcnelin dokunulabilecek kadar g\u00fcvenli bir s\u0131cakl\u0131\u011fa so\u011fumas\u0131 20 ila 30 dakika s\u00fcrer.<\/p>

5.11.3 S\u0131zd\u0131rmazl\u0131k \u00e7ubu\u011funun \u0131s\u0131t\u0131c\u0131s\u0131n\u0131 kapat\u0131n. Teflon kapa\u011f\u0131n yap\u0131\u015fmamas\u0131 i\u00e7in \u00e7ubu\u011fu yukar\u0131 konumda b\u0131rak\u0131n.<\/p>

5.11.4 Filmi kesin ve serbest kalan ucunu makaraya bantlay\u0131n. Bantlanmam\u0131\u015f u\u00e7, gece boyunca a\u00e7\u0131l\u0131r ve k\u0131r\u0131\u015f\u0131r.<\/p>

5.11.5 Kesilen par\u00e7alar\u0131n \u00fczerindeki film kal\u0131nt\u0131lar\u0131n\u0131 makine alan\u0131ndan temizleyin ve bunlar\u0131 film at\u0131k kutusuna at\u0131n.<\/p>

5.11.6 T\u00fcnel so\u011fuduktan sonra panodan ana g\u00fcc\u00fc kapat\u0131n.<\/p>

5.11.7 Makineye \u201cTEM\u0130ZLENMEL\u0130\u201d etiketini tak\u0131n.<\/p>

5.11.8 Shrink sarma makinesini, belirlenen temizlik SOP\u2019sine uygun olarak temizleyin.<\/p>

5.12 KAYIT:<\/strong><\/h3>

5.12.1 Makine G\u00fcnl\u00fc\u011f\u00fc<\/p>

5.12.2 Toplu Paketleme Kayd\u0131<\/p>

5.12.3 Haftal\u0131k G\u00fcvenlik Kayd\u0131<\/p>

5.12.4 Reddedilen Defter<\/p>

5.12.5 Temizlik Kayd\u0131<\/p>

6.0 KISALTMALAR:<\/strong><\/h2>

6.1 Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP):<\/strong> Standart \u0130\u015fletim Prosed\u00fcr\u00fc<\/p>

6.2 IPQA:<\/strong> S\u00fcre\u00e7 \u0130\u00e7i Kalite G\u00fcvencesi<\/p>

6.3 QA:<\/strong> Kalite G\u00fcvencesi<\/p>

6.4 Ki\u015fisel Koruyucu Ekipman (PPE):<\/strong> Ki\u015fisel Koruyucu Donan\u0131m<\/p>

6.5 HMI:<\/strong> \u0130nsan-Makine Aray\u00fcz\u00fc<\/p>

6.6 PLC:<\/strong> Programlanabilir Mant\u0131k Kontrol Cihaz\u0131<\/p>

6.7 BPR:<\/strong> Toplu Paketleme Kayd\u0131<\/p>

6.8 POF:<\/strong> Poliolefin<\/p>

6.9 PVC:<\/strong> Polivinil Klor\u00fcr<\/p>

6.10 PE:<\/strong> Polietilen<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Standard operating procedure of Shrink Wrapping Machine. 1.0 OBJECTIVE: To describe how the Shrink Wrapping Machine is operated. The machine […]<\/p>\n","protected":false},"author":1,"featured_media":16771,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[56],"tags":[],"class_list":["post-16696","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-packaging-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/16696","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/comments?post=16696"}],"version-history":[{"count":1,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/16696\/revisions"}],"predecessor-version":[{"id":20490,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/16696\/revisions\/20490"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media\/16771"}],"wp:attachment":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media?parent=16696"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/categories?post=16696"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/tags?post=16696"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}