{"id":18640,"date":"2026-09-23T01:10:43","date_gmt":"2026-09-23T01:10:43","guid":{"rendered":"https:\/\/pharmamachinecn.com\/?p=18640"},"modified":"2026-06-11T07:57:16","modified_gmt":"2026-06-11T07:57:16","slug":"sop-for-bottle-filling-machine","status":"publish","type":"post","link":"https:\/\/pharmamachinecn.com\/tr\/sop-for-bottle-filling-machine\/","title":{"rendered":"\u015ei\u015fe Dolum Makinesi i\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP)"},"content":{"rendered":"
\n\t\t\t\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t
\n\t\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

\u015ei\u015fe Dolum Makinesinin standart \u00e7al\u0131\u015fma prosed\u00fcr\u00fc.<\/p>

\"\u015ei\u015fe
\u015ei\u015fe Dolum Makinesi i\u00e7in Standart \u0130\u015flem Prosed\u00fcr\u00fc.<\/strong><\/em><\/figcaption><\/figure>

1.0 AMA\u00c7:<\/strong><\/h2>

S\u0131v\u0131 ve kat\u0131 ila\u00e7 formlar\u0131n\u0131n \u015fi\u015felere doldurulmas\u0131nda kullan\u0131lan \u015ei\u015fe Dolum Makinesinin \u00c7al\u0131\u015fma Prosed\u00fcr\u00fcn\u00fc sunmak.<\/p>

2.0 KAPSAM:<\/strong><\/h2>

Bu Prosed\u00fcr, \u00fcretim alan\u0131ndaki \u015ei\u015fe Dolum Makinesinin \u00c7al\u0131\u015fma Prosed\u00fcr\u00fc i\u00e7in ge\u00e7erlidir.<\/p>

3.0 SORUMLULUK:<\/strong><\/h2>

Operat\u00f6r ve \u00dcretim Kimyageri<\/p>

4.0 SORUMLULUK:<\/strong><\/h2>

\u00dcretim M\u00fcd\u00fcr\u00fc.<\/p>

5.0 \u0130\u015eLEM:<\/strong><\/h2>

5.1 \u00c7al\u0131\u015fma alan\u0131n\u0131 ve makineyi inceleyin. Herhangi bir kurulum i\u015flemine ba\u015flamadan \u00f6nce, makine \u00fczerinde \u201cTEM\u0130ZLENM\u0130\u015e\u201d etiketinin bulundu\u011fundan emin olun.<\/p>

5.2 Ekipman Kullan\u0131m Kay\u0131t Formuna ad\u0131n\u0131z\u0131, tarihi ve ba\u015flang\u0131\u00e7 saatini yaz\u0131n\u0131z.<\/p>

5.3 \u201cTEM\u0130ZLEND\u0130\u201d etiketini \u00e7\u0131kar\u0131n. Onun yerine \u201c\u0130\u015eLEMDE\u201d etiketini makineye yap\u0131\u015ft\u0131r\u0131n.<\/p>

5.4 Kalite G\u00fcvencesi (QA) biriminden \u201c\u00dcretim Onay Formu\u201dnu isteyin. Onlar formu imzalamadan \u00fcretime ba\u015flamay\u0131n.<\/p>

5.5 \u00d6nlemler:<\/strong><\/h3>

5.5.1 T\u00fcm koruyucu kapaklar ve kap\u0131lar s\u0131k\u0131ca kapat\u0131lmad\u0131k\u00e7a makineyi asla otomatik modda \u00e7al\u0131\u015ft\u0131rmay\u0131n.<\/p>

5.5.2 G\u00fcvenlik anahtarlar\u0131n\u0131 devre d\u0131\u015f\u0131 b\u0131rakmay\u0131n. Bu anahtarlar, normal \u00e7al\u0131\u015fma s\u0131ras\u0131nda operat\u00f6r\u00fc korur.<\/p>

5.5.3 M\u00fchendisin yaz\u0131l\u0131 onay\u0131 olmadan makineye par\u00e7a eklemeyin, \u00e7\u0131karmay\u0131n veya de\u011fi\u015ftirmeyin.<\/p>

5.5.4 Makine \u00e7al\u0131\u015f\u0131rken, hareketli par\u00e7alar\u0131 ayarlamak, temizlemek veya ya\u011flamak amac\u0131yla asla bu par\u00e7alar\u0131n i\u00e7ine elinizi sokmay\u0131n.<\/p>

5.5.5 Kurulum, s\u00f6k\u00fcm, temizlik ve onar\u0131m i\u015fleri s\u0131ras\u0131nda ana g\u00fcc\u00fc kapat\u0131n.<\/p>

5.5.6 Makinedeki g\u00fcvenlik donan\u0131m\u0131n\u0131 devre d\u0131\u015f\u0131 b\u0131rakmay\u0131n. Ar\u0131zal\u0131 herhangi bir g\u00fcvenlik cihaz\u0131n\u0131 amirinize bildirin.<\/p>

5.5.7 Panelleri ve makinenin d\u0131\u015f\u0131n\u0131 silmek i\u00e7in yumu\u015fak ve kuru bir bez kullan\u0131n. Sert temizlik maddelerinden ka\u00e7\u0131n\u0131n.<\/p>

5.5.8 Makineye dokunmadan \u00f6nce KKD\u2019nizi giyin. Buna laboratuvar \u00f6nl\u00fc\u011f\u00fc, eldivenler ve koruyucu g\u00f6zl\u00fckler dahildir.<\/p>

5.5.9 A\u015fa\u011f\u0131daki g\u00fcvenlik kontrollerini haftada bir kez ger\u00e7ekle\u015ftirin:<\/p>

5.5.9.1 Ana \u015falteri kapatarak panelde elektri\u011fin kesildi\u011fini kontrol edin.<\/p>

5.5.9.2 Acil durdurma d\u00fc\u011fmesine bas\u0131n. Makine bir saniye i\u00e7inde durmal\u0131d\u0131r.<\/p>

5.5.9.3 Her bir g\u00fcvenlik kap\u0131s\u0131n\u0131 s\u0131rayla a\u00e7\u0131n. Herhangi bir kap\u0131 a\u00e7\u0131ld\u0131\u011f\u0131nda \u00fcnite kapanmal\u0131d\u0131r.<\/p>

5.5.9.4 Test sonu\u00e7lar\u0131n\u0131 g\u00fcvenlik kontrol defterine kaydedin ve imzalay\u0131n.<\/p>

5.6 Montaj:<\/strong><\/h3>

5.6.1 \u015ei\u015fe Besleme \u00dcnitesi:<\/b><\/strong><\/h4>

5.6.1.1 \u015ei\u015fe besleyici, dolum makinesinin ana konvey\u00f6r hatt\u0131na ba\u011flan\u0131r. Besleyici, b\u00fcy\u00fck miktarda bo\u015f \u015fi\u015feyi tutar ve bunlar\u0131 teker teker konvey\u00f6r hatt\u0131na g\u00f6nderir.<\/p>

5.6.1.2 Temiz ve bo\u015f \u015fi\u015feleri \u015fi\u015fe haznesine yerle\u015ftirin. \u00dcst dolum \u00e7izgisini a\u015facak \u015fekilde doldurmay\u0131n; aksi takdirde \u015fi\u015feler \u00e7\u0131k\u0131\u015f a\u011fz\u0131nda s\u0131k\u0131\u015fabilir.<\/p>

5.6.1.3 \u00c7atlak, kirli veya b\u00fck\u00fclm\u00fc\u015f \u015fi\u015feleri besleyiciye girmeden \u00f6nce ay\u0131klay\u0131n. Yaln\u0131zca g\u00f6rsel kontrolden ge\u00e7en \u015fi\u015feler doldurma b\u00f6lgesine ilerlemelidir.<\/p>

5.6.1.4 Besleyici, \u015fi\u015feleri do\u011fru y\u00f6nde yerle\u015ftirmek i\u00e7in d\u00f6nen bir disk kullan\u0131r. Her \u015fi\u015fe, besleyiciden \u00e7\u0131kmadan \u00f6nce boynu yukar\u0131 bakacak \u015fekilde dik konuma gelir.<\/p>

5.6.1.5 \u00c7al\u0131\u015fma s\u0131ras\u0131nda besleme band\u0131n\u0131 izleyin. \u015ei\u015feler e\u015fit aral\u0131klarla hareket etmeli, \u00fcst \u00fcste binmemeli veya devrilmemelidir.<\/p>

5.6.2 \u015ei\u015fe Yolu ve K\u0131lavuz Raylar\u0131:<\/b><\/strong><\/h4>

5.6.2.1 Yan k\u0131lavuz raylar\u0131n\u0131 \u015fi\u015fenizin geni\u015fli\u011fine uyacak \u015fekilde tak\u0131n. S\u0131k\u0131 raylar, \u015fi\u015felerin hat boyunca ilerlerken d\u00fcz kalmas\u0131n\u0131 sa\u011flar.<\/p>

5.6.2.2 K\u0131lavuz raylar\u0131n y\u00fcksekli\u011fini \u015fi\u015fenizin boyutuna g\u00f6re ayarlay\u0131n. Ray\u0131n \u00fcst k\u0131sm\u0131, \u015fi\u015fenin omuz k\u0131sm\u0131n\u0131n hemen alt\u0131na gelmelidir.<\/p>

5.6.2.3 Y\u0131ld\u0131z \u00e7ark\u0131 her bir \u015fi\u015feyi al\u0131r ve dolum i\u00e7in aral\u0131k b\u0131rakarak yerle\u015ftirir. Y\u0131ld\u0131z \u00e7ark\u0131ndaki yuvalar\u0131n \u015fi\u015fenizin \u015fekline uygun olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.6.2.4 \u015ei\u015felerin dolum b\u00f6lgesine do\u011fru h\u0131zda ula\u015fmas\u0131 i\u00e7in konvey\u00f6r h\u0131z\u0131n\u0131 ayarlay\u0131n. H\u0131z\u0131n \u00e7ok y\u00fcksek olmas\u0131 a\u015f\u0131r\u0131 doluma neden olurken, \u00e7ok d\u00fc\u015f\u00fck olmas\u0131 ise \u00fcretim hatt\u0131nda birikmeye yol a\u00e7ar.<\/p>

5.6.2.5 Dolu olmayan be\u015f \u015fi\u015feyi hatt\u0131n i\u00e7inden ge\u00e7irerek hatt\u0131 test edin. \u015ei\u015feler, besleyiciden kapak takma istasyonuna kadar s\u0131k\u0131\u015fmadan sorunsuz bir \u015fekilde kaymal\u0131d\u0131r.<\/p>

5.6.3 Dolum Nozullar\u0131:<\/b><\/strong><\/h4>

5.6.3.1 \u00dcr\u00fcn\u00fcn\u00fcz i\u00e7in do\u011fru nozul tipini se\u00e7in. Su benzeri s\u0131v\u0131lar i\u00e7in ince nozullar, yo\u011fun \u015furuplar veya kat\u0131 maddeler i\u00e7in geni\u015f nozullar kullan\u0131n.<\/p>

5.6.3.2 Her bir nozulu \u015fi\u015fenin a\u011fz\u0131yla hizalay\u0131n. Nozul, \u015fi\u015fenin a\u011fz\u0131n\u0131n ortas\u0131na, yanlara temas etmeden oturmal\u0131d\u0131r.<\/p>

5.6.3.3 T\u00fcm noz\u00fcllerin ayn\u0131 ak\u0131\u015f h\u0131z\u0131nda \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 do\u011frulay\u0131n. Noz\u00fcllerin i\u00e7inden su pompalay\u0131n ve her birinin bir test \u015fi\u015fesini doldurmas\u0131n\u0131n ne kadar s\u00fcrd\u00fc\u011f\u00fcn\u00fc \u00f6l\u00e7\u00fcn.<\/p>

5.6.3.4 Dald\u0131rma derinli\u011fini, nozul ucu \u015fi\u015feye girecek ancak tabana de\u011fmeyecek \u015fekilde ayarlay\u0131n. Bu, h\u0131zl\u0131 doldurma s\u0131ras\u0131nda s\u0131\u00e7rama ve k\u00f6p\u00fck olu\u015fumunu \u00f6nler.<\/p>

5.6.3.5 \u0130\u015fe ba\u015flamadan \u00f6nce nozul u\u00e7lar\u0131n\u0131 t\u00fcy b\u0131rakmayan bir bezle temizleyin. U\u00e7ta kurumu\u015f \u00fcr\u00fcn damlamalara neden olur ve ilk \u015fi\u015feleri bozar.<\/p>

5.6.3.6 \u00dcr\u00fcn\u00fc nozullardan ge\u00e7irmek i\u00e7in hava bas\u0131nc\u0131n\u0131 ayarlay\u0131n (Standart: 0,5 ila 1,0 kg\/cm\u00b2).<\/p>

5.6.4 Kapak Takma Kafas\u0131:<\/b><\/strong><\/h4>

5.6.4.1 Kapak takma ba\u015fl\u0131\u011f\u0131, her \u015fi\u015feyi doldurulduktan sonra kapat\u0131r. Kulland\u0131\u011f\u0131n\u0131z kapak t\u00fcr\u00fcne uygun olarak ba\u015fl\u0131\u011f\u0131 de\u011fi\u015ftirin.<\/p>

5.6.4.2 Tork seviyesini kapak boyutuna ve \u015fi\u015fe malzemesine g\u00f6re ayarlay\u0131n. Plastik kapaklar, metal kapaklara g\u00f6re daha az tork gerektirir.<\/p>

5.6.4.3 Kapaklar\u0131 kapak haznesine y\u00fckleyin. Partiniz i\u00e7in t\u00fcm kapaklar ayn\u0131 tip, renk ve boyutta olmal\u0131d\u0131r.<\/p>

5.6.4.4 Kapak s\u0131ralay\u0131c\u0131, kapaklar\u0131 kapak takma kafas\u0131na ula\u015fmadan \u00f6nce do\u011fru taraflar\u0131 yukar\u0131da olacak \u015fekilde s\u0131ralar.<\/p>

5.6.4.5 Kapak olu\u011funda s\u0131k\u0131\u015fma olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Tek bir s\u0131k\u0131\u015fm\u0131\u015f kapak, t\u00fcm hatt\u0131n durmas\u0131na neden olabilir.<\/p>

5.7 S\u0131v\u0131 Doldurma:<\/strong><\/h3>

5.7.1 S\u0131v\u0131 \u00fcr\u00fcn ana tanka y\u00fcklenir ve g\u0131da s\u0131n\u0131f\u0131 hortumlar arac\u0131l\u0131\u011f\u0131yla dolum ba\u015fl\u0131klar\u0131na pompalan\u0131r. Tanktaki seviye sens\u00f6rler taraf\u0131ndan izlenir ve sistem taraf\u0131ndan otomatik olarak tamamlan\u0131r.<\/p>

5.7.2 \u00c7\u00f6kelme veya ayr\u0131\u015fma e\u011filimi g\u00f6steren her t\u00fcrl\u00fc \u00fcr\u00fcn i\u00e7in kar\u0131\u015ft\u0131r\u0131c\u0131y\u0131 \u00e7al\u0131\u015ft\u0131r\u0131n. \u015euruplar, s\u00fcspansiyonlar ve kar\u0131\u015f\u0131k \u00fcr\u00fcnlerin, i\u015flem s\u00fcresince homojen kalabilmeleri i\u00e7in s\u00fcrekli kar\u0131\u015ft\u0131r\u0131lmalar\u0131 gerekir.<\/p>

5.7.3 Dolum ba\u015fl\u0131klar\u0131 her d\u00f6ng\u00fcde tanktan belirli bir dozda \u00fcr\u00fcn \u00e7eker. Bir piston, \u00fcr\u00fcn\u00fc almak i\u00e7in geriye \u00e7ekilir, ard\u0131ndan a\u015fa\u011f\u0131daki \u015fi\u015feye dozlamak \u00fczere ileriye do\u011fru itilir.<\/p>

5.7.4 Kontrol panelinden doldurma hacmini ayarlay\u0131n. De\u011feri parti kay\u0131tlar\u0131n\u0131zla uyumlu hale getirin. Hacim, piston tahrikindeki strok d\u00fc\u011fmesini \u00e7evirerek de\u011fi\u015ftirilir.<\/p>

5.7.5 Be\u015f \u015fi\u015feyle bir deneme dolumu ger\u00e7ekle\u015ftirin. Her birini kalibre edilmi\u015f bir terazi \u00fczerinde tart\u0131n ve a\u011f\u0131rl\u0131\u011f\u0131n\u0131 hedef de\u011ferle kar\u015f\u0131la\u015ft\u0131r\u0131n.<\/p>

5.7.6 Hacim ayar\u0131 do\u011fru de\u011filse, doldurma kafas\u0131n\u0131n strokunu ayarlay\u0131n. K\u00fc\u00e7\u00fck d\u00f6n\u00fc\u015fler, doldurma a\u011f\u0131rl\u0131\u011f\u0131nda b\u00fcy\u00fck de\u011fi\u015fikliklere neden olur; bu nedenle d\u00fc\u011fmeyi k\u00fc\u00e7\u00fck ad\u0131mlarla hareket ettirin ve tekrar test edin.<\/p>

5.7.7 Test dolumlar\u0131 parti kay\u0131t\u0131nda belirlenen s\u0131n\u0131rlar i\u00e7inde kald\u0131\u011f\u0131nda ana \u00fcretime ba\u015flay\u0131n. Dolum a\u011f\u0131rl\u0131\u011f\u0131 kontrol\u00fcn\u00fc s\u00fcre\u00e7 i\u00e7i kay\u0131t defterine kaydedin.<\/p>

5.7.8 \u00c7al\u0131\u015fma s\u00fcresince her 30 dakikada bir numune \u015fi\u015felerini al\u0131n. Her bir numuneyi tart\u0131n ve sonucu parti kayd\u0131na i\u015fleyin.<\/p>

5.8 Kat\u0131 Dolgu (Tabletler ve Kaps\u00fcller):<\/strong><\/h3>

5.8.1 Besleme haznesine temiz tabletleri veya kaps\u00fclleri doldurun. Hi\u00e7bir zaman ayn\u0131 besleme haznesinde farkl\u0131 partileri veya \u00fcr\u00fcnleri kar\u0131\u015ft\u0131rmay\u0131n.<\/p>

5.8.2 Kat\u0131 \u00fcr\u00fcn, titre\u015fimli bir oluktan a\u015fa\u011f\u0131 do\u011fru ilerleyerek sayma kafas\u0131na ula\u015f\u0131r. Titre\u015fim seviyesi, tablet veya kaps\u00fcl\u00fcn boyutuna ve \u015fekline g\u00f6re ayarlan\u0131r.<\/p>

5.8.3 Ekranda \u015fi\u015fe ba\u015f\u0131na say\u0131y\u0131 ayarlay\u0131n. Bu, partinin dozunu kar\u015f\u0131lamas\u0131 i\u00e7in her \u015fi\u015feye konulmas\u0131 gereken tablet veya kaps\u00fcl say\u0131s\u0131d\u0131r.<\/p>

5.8.4 Sens\u00f6rler, her bir birimin say\u0131m kafas\u0131ndan ge\u00e7erken say\u0131m\u0131n\u0131 yapar. Do\u011fru say\u0131ya ula\u015f\u0131ld\u0131\u011f\u0131nda makine, o \u015fi\u015feye giden ak\u0131\u015f\u0131 durdurur.<\/p>

5.8.5 \u0130lk 10 \u015fi\u015feyi elle kontrol edin. Her birini a\u00e7\u0131n ve tabletleri sayarak sens\u00f6r\u00fcn g\u00f6sterdi\u011fi say\u0131 ile ger\u00e7ek say\u0131n\u0131n ayn\u0131 oldu\u011funu do\u011frulay\u0131n.<\/p>

5.8.6 Herhangi bir test \u015fi\u015fesinde say\u0131m hatas\u0131 g\u00f6r\u00fcl\u00fcrse, \u00fcretim hatt\u0131n\u0131 derhal durdurun. Yeniden \u00e7al\u0131\u015ft\u0131rmadan \u00f6nce sens\u00f6rlerde toz, s\u0131k\u0131\u015fm\u0131\u015f tabletler veya ar\u0131zal\u0131 kablolar olup olmad\u0131\u011f\u0131n\u0131 kontrol edin.<\/p>

5.8.7 \u00c7al\u0131\u015fma s\u0131ras\u0131nda belirlenen zamanlarda numune \u015fi\u015felerini al\u0131n. Adet say\u0131s\u0131n\u0131 kontrol edin, k\u0131r\u0131k tablet olup olmad\u0131\u011f\u0131na bak\u0131n ve yabanc\u0131 madde olup olmad\u0131\u011f\u0131n\u0131 inceleyin.<\/p>

5.8.8 \u00dcretim kay\u0131tlar\u0131nda belirtilmi\u015fse, her \u015fi\u015feye bir silika jel po\u015feti veya pamuk topu ekleyin. Bunlar, \u00fcr\u00fcn\u00fc kuru tutar ve nakliye s\u0131ras\u0131nda olu\u015fabilecek hasar\u0131 \u00f6nler.<\/p>

5.9 Kapama ve S\u0131zd\u0131rmazl\u0131k:<\/strong><\/h3>

5.9.1 Doldurulan her \u015fi\u015fe, kapak takma kafas\u0131n\u0131n alt\u0131ndan ge\u00e7er. Kafa, kapa\u011f\u0131 vidalamak ve \u015fi\u015feyi s\u0131k\u0131ca kapatmak i\u00e7in d\u00f6ner.<\/p>

5.9.2 Kapak tipine g\u00f6re kapak s\u0131kma kafas\u0131ndaki torku ayarlay\u0131n. A\u015f\u0131r\u0131 tork, kapa\u011f\u0131n \u00e7atlamas\u0131na veya di\u015flerin a\u015f\u0131nmas\u0131na neden olur. Torkun yetersiz olmas\u0131 ise hava ve nemin i\u00e7eri girmesine yol a\u00e7ar.<\/p>

5.9.3 \u0130lk partiden be\u015f adet kapakl\u0131 \u015fi\u015feyi kontrol edin. Her birini elle a\u00e7maya \u00e7al\u0131\u015f\u0131n. \u0130yi bir s\u0131zd\u0131rmazl\u0131k, k\u0131r\u0131lmas\u0131 i\u00e7in ciddi bir \u00e7aba gerektirir.<\/p>

5.9.4 Kapa\u011f\u0131n s\u0131k\u0131l\u0131\u011f\u0131n\u0131 kontrol etmek i\u00e7in saatte bir kez tork \u00f6l\u00e7er kullan\u0131n. Her kontrol i\u00e7in tork de\u011ferini kay\u0131t defterine kaydedin.<\/p>

5.9.5 Baz\u0131 partilerde kapa\u011f\u0131n alt\u0131nda bir folyo m\u00fch\u00fcr bulunmas\u0131 gerekir. Bu, ek bir sahtecili\u011fe kar\u015f\u0131 koruma katman\u0131 olarak \u015fi\u015fe boynuna \u0131s\u0131yla yap\u0131\u015ft\u0131r\u0131l\u0131r.<\/p>

5.9.6 Kapa\u011f\u0131 gev\u015fek, e\u011fik, di\u015fleri kaym\u0131\u015f veya kapa\u011f\u0131 eksik olan t\u00fcm \u015fi\u015feleri eleyin. Bunlar\u0131 derhal kilitli eleme kutusuna koyun.<\/p>

5.9.7 Makine bu \u00f6zelli\u011fe sahipse, reddetme kolu kusurlu \u015fi\u015feleri kendili\u011finden d\u0131\u015far\u0131 itecektir. Kolun h\u00e2l\u00e2 \u00e7al\u0131\u015ft\u0131\u011f\u0131ndan emin olmak i\u00e7in her vardiyada bir kez kontrol edin.<\/p>

5.10 \u00c7al\u0131\u015ft\u0131rma:<\/strong><\/h3>

5.10.1 Duvardaki ve makine panosundaki ana g\u00fc\u00e7 kayna\u011f\u0131n\u0131 a\u00e7\u0131n.<\/p>

5.10.2 Ger\u00e7ek \u00e7al\u0131\u015fma \u00f6ncesinde sistemi haz\u0131rlay\u0131n. S\u0131v\u0131 \u00fcr\u00fcnler i\u00e7in, t\u00fcm hava kabarc\u0131klar\u0131 nozullardan \u00e7\u0131kana kadar hortumu \u00fcr\u00fcnle doldurun. Kat\u0131 \u00fcr\u00fcnler i\u00e7in, tabletlerin yerle\u015fmesi amac\u0131yla besleyicinin bir dakika boyunca \u00e7al\u0131\u015fmas\u0131na izin verin.<\/p>

5.10.3 HMI ekran\u0131ndaki \u00fcr\u00fcn men\u00fcs\u00fcnden parti re\u00e7etesini se\u00e7in. Re\u00e7ete, partiniz i\u00e7in dolum hacmi, adet, h\u0131z, tork ve reddetme s\u0131n\u0131rlar\u0131n\u0131 i\u00e7erir.<\/p>

5.10.4 Ekrandaki re\u00e7ete de\u011ferlerini g\u00f6zden ge\u00e7irin. Her birini imzalanm\u0131\u015f parti kay\u0131tlar\u0131n\u0131zla kar\u015f\u0131la\u015ft\u0131r\u0131n. Yaln\u0131zca t\u00fcm de\u011ferler birbiriyle uyu\u015fuyorsa i\u015fleme ba\u015flay\u0131n.<\/p>

5.10.5 \u00c7al\u0131\u015ft\u0131rma i\u015flemini ba\u015flatmak i\u00e7in Ba\u015flat d\u00fc\u011fmesine bas\u0131n. Makine, \u015fi\u015feleri kabul etmeden \u00f6nce k\u0131sa bir \u0131s\u0131nma d\u00f6ng\u00fcs\u00fcnden ge\u00e7ecektir.<\/p>

5.10.6 \u0130lk 20 \u015fi\u015feyi dikkatle inceleyin. Bunlar\u0131 bir kenara ay\u0131r\u0131n ve her birinin dolumunu, kapa\u011f\u0131n\u0131 ve etiketini kontrol edin. Standartlara uymayanlar\u0131 at\u0131n.<\/p>

5.10.7 HMI, ana ekranda anl\u0131k \u00e7\u0131kt\u0131 verilerini g\u00f6sterir. Dakikadaki \u015fi\u015fe say\u0131s\u0131n\u0131, toplam say\u0131y\u0131 ve reddedilen \u015fi\u015fe say\u0131s\u0131n\u0131 ger\u00e7ek zamanl\u0131 olarak takip edebilirsiniz.<\/p>

5.10.8 Alarm ekran\u0131nda, zaman damgas\u0131 ile birlikte t\u00fcm aktif ar\u0131zalar listelenir. Hatt\u0131 yeniden ba\u015flatmadan \u00f6nce her bir alarm\u0131 siliniz. Sorumlunun onay\u0131 olmadan bir alarm\u0131 devre d\u0131\u015f\u0131 b\u0131rakmay\u0131n\u0131z.<\/p>

5.10.9 \u201cParti Raporu\u201d ekran\u0131nda vardiya toplam\u0131, reddedilme oran\u0131 ve olas\u0131 ar\u0131za s\u00fcreleri g\u00f6sterilir. Her vardiya sonunda parti dosyas\u0131 i\u00e7in bu raporu yazd\u0131r\u0131n.<\/p>

5.10.10 \u00c7al\u0131\u015fmay\u0131 duraklatmak i\u00e7in Duraklat d\u00fc\u011fmesine bas\u0131n. Hat, t\u00fcm \u015fi\u015feler hala ray \u00fczerindeyken g\u00fcvenli bir durumda duracakt\u0131r. Devam etmek i\u00e7in Ba\u015flat d\u00fc\u011fmesine tekrar bas\u0131n.<\/p>

5.10.11 Test dolumlar\u0131 ve kurulum i\u015flemleri i\u00e7in Manuel modu kullan\u0131n. Manuel mod, dolum ve kapak takma istasyonlar\u0131ndan her seferinde tek bir \u015fi\u015feyi ge\u00e7irme imkan\u0131 sunar.<\/p>

5.11 Reddetme ve Ay\u0131rma B\u00f6l\u00fcm\u00fc:<\/strong><\/h3>

5.11.1 Doldurulmu\u015f ve kapaklar\u0131 tak\u0131lm\u0131\u015f \u015fi\u015feler, \u00fcretim hatt\u0131ndan ayr\u0131lmadan \u00f6nce bir reddetme ve ay\u0131rma b\u00f6l\u00fcm\u00fcnden ge\u00e7er.<\/p>

5.11.2 Bu makinede iki t\u00fcr reddetme sistemi bulunmaktad\u0131r:<\/strong><\/h4>

5.11.2.1 A\u011f\u0131rl\u0131\u011fa dayal\u0131 eleme \u2013 dolum seviyesi d\u00fc\u015f\u00fck veya y\u00fcksek \u015fi\u015feleri d\u0131\u015far\u0131 iter.<\/p>

5.11.2.2 G\u00f6r\u00fcnt\u00fc tabanl\u0131 eleme \u2013 kapa\u011f\u0131 olmayan, kapa\u011f\u0131 e\u011fik veya etiketi bozuk \u015fi\u015feleri d\u0131\u015far\u0131 iter.<\/p>

5.11.3 A\u011f\u0131rl\u0131k reddetme sistemini ba\u015flatmak i\u00e7in ana paneldeki y\u00fck h\u00fccresi anahtar\u0131n\u0131 a\u00e7\u0131n. \u015ei\u015feler gelmeden \u00f6nce h\u00fccrenin s\u0131f\u0131rlanmas\u0131n\u0131 bekleyin.<\/p>

5.11.4 Parti kay\u0131tlar\u0131n\u0131za g\u00f6re \u00fcst ve alt a\u011f\u0131rl\u0131k s\u0131n\u0131rlar\u0131n\u0131 belirleyin. Sistem, bu aral\u0131\u011f\u0131n d\u0131\u015f\u0131na \u00e7\u0131kan t\u00fcm \u015fi\u015feleri eleyecektir.<\/p>

5.11.5 G\u00f6r\u00fcnt\u00fc reddi durumunda, ye\u015fil basma d\u00fc\u011fmesiyle kamera \u00fcnitesini \u00e7al\u0131\u015ft\u0131r\u0131n. Kameran\u0131n \u00fcretim hatt\u0131n\u0131n net bir canl\u0131 g\u00f6r\u00fcnt\u00fcs\u00fcn\u00fc g\u00f6sterdi\u011finden emin olun.<\/p>

5.11.6 Her iki reddetme sistemi de devreye al\u0131nd\u0131\u011f\u0131nda, \u015fi\u015fe ak\u0131\u015f\u0131 ba\u015flat\u0131labilir. \u015ei\u015fe dolum makinesini \u00e7al\u0131\u015ft\u0131r\u0131n.<\/p>

5.11.7 \u015ei\u015feler \u00fcretim hatt\u0131 boyunca ilerler. \u015ei\u015felerin reddetme b\u00f6lgesinden nas\u0131l ge\u00e7ti\u011fini izleyin. E\u011fer kusursuz \u015fi\u015feler yanl\u0131\u015fl\u0131kla reddediliyorsa, sens\u00f6r ayarlar\u0131n\u0131 kontrol edin.<\/p>

5.11.8 Reddedilen \u015fi\u015feler reddedilen \u00fcr\u00fcn kutusuna d\u00fc\u015fer. Bu kutu kilitlidir ve yaln\u0131zca kalite kontrol personeli a\u00e7abilir. Say\u0131m, her vardiya sonunda kay\u0131t alt\u0131na al\u0131n\u0131r.<\/p>

5.11.9 K\u0131sa bir s\u00fcre i\u00e7inde reddedilen \u00fcr\u00fcn say\u0131s\u0131nda art\u0131\u015f olmas\u0131, makine ayarlar\u0131nda sapma oldu\u011fu anlam\u0131na gelir. Hatt\u0131 durdurun, nedenini bulun ve yeniden ba\u015flatmadan \u00f6nce sorunu giderin.<\/p>

5.11.10 Kaliteli \u015fi\u015feler reddetme b\u00f6lgesinden ge\u00e7er ve paketleme istasyonuna ilerler. Bu \u015fi\u015feler daha sonra nakliye kutular\u0131na yerle\u015ftirilir ve ma\u011fazalara g\u00f6nderilir.<\/p>

5.12 Ameliyat Sonras\u0131:<\/strong><\/h3>

5.12.1 Makineye \u201cTEM\u0130ZLENECEK\u201d etiketini yap\u0131\u015ft\u0131r\u0131n.<\/p>

5.12.2 \u015ei\u015fe Dolum Makinesini belirlenen Standart \u00c7al\u0131\u015fma Prosed\u00fcr\u00fcne g\u00f6re temizleyin.<\/p>

5.13 KAYITLAR:<\/strong><\/h3>

5.13.1 Ekipman Kullan\u0131m Kay\u0131t Defteri.<\/p>

5.13.2 Seri \u00dcretim Kayd\u0131.<\/p>

5.13.3 \u00dcretim S\u00fcreci Kontrol Kayd\u0131.<\/p>

5.13.4 Reddedilenler G\u00fcnl\u00fc\u011f\u00fc.<\/p>

5.13.5 Temizlik Kayd\u0131.<\/p>

6.0 KISALTMALAR:<\/strong><\/h2>

6.1 Standart \u0130\u015flem Prosed\u00fcr\u00fc (SOP):<\/strong> Standart \u0130\u015fletme Prosed\u00fcr\u00fc.<\/p>

6.2 Kalite G\u00fcvencesi:<\/strong> Kalite G\u00fcvencesi.<\/p>

6.3 Kalite Kontrol:<\/strong> Kalite Kontrol.<\/p>

6.4 Ki\u015fisel Koruyucu Ekipman (PPE):<\/strong> Ki\u015fisel Koruyucu Ekipman.<\/p>

6.5 RPM:<\/strong> Dakikada Devir Say\u0131s\u0131.<\/p>

6.6 \u0130\u015f S\u00fcre\u00e7leri Yeniden Yap\u0131land\u0131rmas\u0131 (BPR):<\/strong> Toplu \u00dcretim Kayd\u0131.<\/p>

6.7 HMI:<\/strong> \u0130nsan Makine Aray\u00fcz\u00fc.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Standard operating procedure of Bottle Filling Machine. 1.0 OBJECTIVE: To provide the Operating Procedure of Bottle Filling Machine used for […]<\/p>\n","protected":false},"author":1,"featured_media":18651,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[56],"tags":[],"class_list":["post-18640","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-packaging-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/18640","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/comments?post=18640"}],"version-history":[{"count":1,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/18640\/revisions"}],"predecessor-version":[{"id":22982,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/posts\/18640\/revisions\/22982"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media\/18651"}],"wp:attachment":[{"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/media?parent=18640"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/categories?post=18640"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pharmamachinecn.com\/tr\/wp-json\/wp\/v2\/tags?post=18640"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}