FZD IBC Bin Blender

An IBC (Intermediate Bulk Container) Bin Blender is a fully integrated mixing, storage, and transport system designed for efficient, safe, and sanitary handling of powders and granules in high-volume production. It combines a large-volume tumble blender with a standardized IBC container (bin) that serves as both the mixing vessel and the portable discharge unit.

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Key Features

Technical Data

Machine Details

FAQ

Application Powder Types

PLC auto-control + man-machine interface operation.
IBC Bin Blender Diagram.
Infrared safety device protects mixing area.
Multi-safety chains (hopper, lifting, positioning, etc.).
Mixing rack:high-quality S304 stainless steel.
High efficiency, multi-volume hoppers, continuous mixing
Complies with GMP requirements for pharmaceutical use.

Model	Static size			Dynamic size			Lifting Height	Net Load	Mixing speed	Total power	Hopper weight	Equipment weight
Model	L	W	L	L	W1	H1	H2	Kg	rpm	Kw	Kg	Kg
FZD-400	2710	1662	2390	2710	2200	2600	720	200	3-15	5.5	130	1700
FZD-600	2860	1755	2860	2860	2700	2860	750	300	3-15	5.5	155	1850
FZD-800	3050	1750	2675	3055	2500	2990	750	400	3-15	7	185	2400
FZD-1000	3350	1870	2870	3350	3000	3290	750	500	3-15	7.7	200	2800
FZD-1200	3470	1650	2900	3470	3250	3350	750	600	3-15	7.7	240	3000
FZD-1500	3560	1450	3030	3560	3600	3510	850	750	3-15	9.7	280	3200
FZD-2000	3770	1600	3280	3770	4300	3800	850	1000	3-15	9.7	330	3800
FZD-2500	4400	1950	3500	4400	4540	4200	850	1250	3-10	15	450	4600
FZD-3000	4400	1950	3750	4400	4300	4400	850	1500	3-10	15	510	5000

Column Frame

Electrical control system

Equipment Base Caster

Hopper Discharge Valve

What is an IBC Bin Blender?

An IBC (Intermediate Bulk Container) Bin Blender is an industrial mixing system where the product is blended directly inside its mobile IBC container. The container is placed onto a blender base, which rotates or tumbles it to achieve a uniform, homogeneous mix of powders, granules, or pastes.

What are the main advantages of using an IBC Bin Blender system?

Reduced Handling & Contamination: The container serves as a blend vessel, discharge hopper, and storage/transport unit, minimizing manual transfers and cross-contamination risk.
Fast Changeover: Easy swap of IBC bins allows for quick product changeovers and cleaning, boosting production flexibility.
Gentle Blending: The tumbling action is ideal for fragile or cohesive materials that could be damaged by high-shear mixers.
Scalability: Blend small batches in the same system used for large-scale production by using different-sized IBCs.
Containment: Enclosed systems are excellent for potent, toxic, or dusty materials, protecting operators and the environment.

What industries use IBC Bin Blenders?

They are critical in industries requiring precise, sanitary, and contained powder processing:

Pharmaceuticals & Nutraceuticals (API blending, excipient mixing)
Food & Beverage (spices, drink mixes, ingredients)
Cosmetics (powders, pigments)
Chemicals & Plastics (compounds, additives, dyes)

How does an IBC Bin Blender achieve a uniform mix?

The blender base imparts motion—typically rotation, tumbling, or inversion—to the secured IBC. This motion constantly folds and diffuses the material particles against each other until a statistically homogeneous blend is achieved. Mixing time is validated for each recipe.

What types of IBC containers are compatible?

Most blenders are designed for standard stainless steel or FDA-approved polyethylene IBCs with common footprint dimensions (e.g., 1140mm x 1140mm). Compatibility with your existing bins is a key specification to check. Custom adapters are often available.

What is the typical capacity range?

Capacities range from small pilot-scale bins (e.g., 50-200 liters) to large production bins (1000-1500 liters or more). The working volume is usually 50-70% of the bin's total capacity for effective blending.

Can I blend wet and dry materials together?

Yes, for certain applications like forming granules or cohesive pastes. However, the formulation and process parameters must be carefully designed. Not all standard bin blenders are suited for high-moisture applications; discuss your needs with the manufacturer.

Are IBC Bin Blenders suitable for cGMP and FDA-regulated environments?

Absolutely. High-quality blenders are constructed with 316L stainless steel, polished welds, and hygienic designs. They support validation with documentation packages (DQ, IQ, OQ, PQ) and can feature CIP (Clean-in-Place) and containment systems to meet strict pharmaceutical and food safety standards.

What should I consider when selecting an IBC Bin Blender?

Key factors include: material characteristics (flowability, abrasiveness), required batch size, industry compliance needs (cGMP, ATEX for explosive atmospheres), level of automation (manual vs. PLC control), and future scalability.