English 
Russian 
Turkish 
Spanish 
French 
German 
Japanese 
Moisture Activated Dry Granulation
September 19, 2026
Wet granulation has been the go-to for tablet making as long as most of us can remember. You mix your powder with a liquid binder, knead it into a wet
High-Speed Mixer Granulator for Powder Wet Granulation in Tablet Manufacturing
Make capsule filling more efficient with a semi-automatic capsule-filling machine designed for controlled dosing and dependable operation. The system supports powders, granules, and pellets while helping operators achieve consistent fills, secure capsule locking, and smoother production with less manual handling.
High-Speed Mixer Granulator Introduction
Powders that feed unevenly into a tablet press may need granulation before compression. Dry ingredients first enter the bowl, where a rotating impeller mixes them. As liquid binder is added, the impeller distributes it through the blend and particles begin to join. A separate chopper breaks up larger wet lumps. The batch then passes to a fluid bed dryer, followed by any required sizing and final blending before compression.
Select a bowl that accommodates both your regular batch and your smallest planned batch. For example, the FTSG-100 has a 100 L bowl and a manufacturer-listed feeding volume of 25 to 80 L. The same loading volume can hold different weights of powder, depending on bulk density. Your loading method is another decision: operators can add materials manually, or optional systems can automate powder and binder feeding. The discharged batch must also match the dryer’s capacity.
Key Benifits
Steadier Flow Into Dosing Equipment
Wet granulation turns fine particles into larger granules that can flow more consistently after drying and sizing. The goal is steadier feeding into dosing equipment when the original powder tends to cling together.
Less Handling Between Process Stages
Combining dry mixing and wet granulation in one bowl removes the transfer between separate machines for these stages. Operators have less material to move, and the blend passes through fewer exposed transfer points.
A Clearer Record of Batch Conditions
When granule quality changes, stored operating data provides a starting point for investigation. The FTSG series records and exports process parameters, allowing your team to compare batch conditions with the quality of the resulting granules.
Finetech Line Planning for Wet Granulation and Drying
Installation Checks Followed by Operator Training
Finetech supplies granulation lines with fluidized drying and plans layouts around the movement of material between these stages. The agreed transfer arrangement guides installation, followed by commissioning checks on electrical connections, controls, and operation under load. Operator training covers routine use, cleaning, daily maintenance, and common faults. Define these services and the acceptance criteria during selection so the handover addresses how your team will run the line.
Finetech’s Core Strengths:
- Computer-controlled machining for equipment manufacture
- Solid-dose equipment selection and configuration
- Material and personnel flow planning
- Safety interlock testing during commissioning
- Replacement and wear parts supply
- Equipment qualification documentation support
Different Types of High-Speed Mixer Granulators
FTSG-30-1000 High-Speed Rapid Mixer Granulator
This equipment is specifically designed for the pharmaceutical, food, and chemical industries. It utilizes high-speed mixing and rotary cutting technology to achieve rapid material blending, wet granulation, and integrated drying. The three-dimensional mixing paddles ensure uniform dispersion without dead zones. Adjustable rotation speeds and cutting blades work together to produce uniform particle size distribution and high yield. The machines are operated via PLC with a touchscreen interface, and parameters can be programmed to meet GMP requirements. The fluid, dynamic design is optimized to reduce energy consumption, while corrosion-resistant stainless-steel construction ensures durability. Ideal for producing tablets, granules, and powders, this system helps improve both efficiency and product quality.
FTSG-High Shear Mixer Granulator
The high shear mixer granulator is ideal for products requiring granulation in a wide range of industries, including pharmaceuticals, food additives, rubber and plastic additives, pesticides, dyes, pigments, catalysts, and daily chemicals.
Application Industries
Granules for Medicines, Food Additives, and Chemicals
Tablet Quality Starts Before Compression
For tablet manufacturers, granulation must support both compression and drug release. The mixer combines the drug and other formulation ingredients with binder before drying. Assess the resulting granules at the tablet press, then check tablet strength and how readily the drug dissolves.
Food Additives for Measured Dosing
Fine food additives can be granulated for easier handling and measured dosing. Their behavior in the finished food remains central to the decision: granules must disperse as intended after drying. Where products share equipment, allergen removal also needs to be addressed in the cleaning procedure.
Handling Pigments and Catalyst Powders
Pigments, catalysts, and chemical additives are applications for Finetech's high-shear range. Some processes need granules that survive transfer but disperse readily at the next stage. Evaluate both properties with your intended binder, and check the formulation's compatibility with product-contact materials.
Key Features
Separate Impeller and Chopper Drives
Separate motors drive the impeller and chopper, so their speeds can be adjusted independently. Operators can change powder circulation and lump breakup as the formulation moves from dry blending to wet granulation.
Cooling Through the Bowl Base
Circulating water carries heat away through the double-layer jacket at the bowl base. Operators can use this cooling during mixing when the powder blend or binder needs temperature control.
Combined Shaft Seals
Mechanical, air, and isolation seals work together around the drive shaft to limit powder entry into the shaft chamber. Seal condition and access for replacement are practical considerations for maintenance planning.
Touchscreen Monitoring and Data Export
The PLC and touchscreen let operators view process data, adjust settings, and save selected parameters for later use. If the machine includes endpoint monitoring, the specification should also state which measurement or signal is used to determine when the granulation process is complete.
Automatic Feeding Options
Optional systems feed powder and add binder to the bowl, reducing manual tasks during loading and liquid addition. Their inclusion should reflect how materials will be supplied from the preceding process.
Built-In Washing System
The built-in cleaning system automates routine wash operations. Cleaning coverage and access for any remaining manual work determine how the machine fits into your product changeover procedure.
Certification
Finetech has obtained CE certification for the European market and passed ISO 9001 quality system certification. Our machinery is eligible for export to international markets, including Europe, the United States, Southeast Asia, the Middle East, South America, and Africa.
CE Certificate
ISO Certificate
Test Report
Our Services
The services we provide include granulation solutions, online training, on-site installation and commissioning, and a three-year warranty.
Installation and commissioning at site
On-site installation and commissioning support for your pharmaceutical machinery.
Machine Operation Training
Operator training to help your team understand the correct operation of the machine.
Technical Support
Online technical assistance for machine operation and troubleshooting.
Plan your Pharmaceutical Workshop Layout
Support for pharmaceutical workshop and production-line planning.
Spare Parts Supply
Support change parts: Mixing Bowl, Lid / Bowl Cover, Impeller, Chopper.
Turnkey Solution
We providing complete turnkey solution. From manufacturing to packaging line.
Granulation Line Solution
Custom Granulation Line Solution for pharmaceutical tablet manufacturing. Integrated RMG, fluid bed dryer, cone mill, conveying system with full after-sales support.
Technical Data
RMG Models Available
10 Sets
Feeding Volume Range
0.3–750L
Hopper Volume
1,000L
Granulating Knife Speed
3,000rpm
Specification
| Model | FTLSG-5 | FTLSG-10 | FTSG-30 | FTSG-50 | FTSG-100 | FTSG-200 | FTSG-300 | FTSG-400 | FTSG-500 | FTSG-1000 |
|---|---|---|---|---|---|---|---|---|---|---|
| Hopper volume | 1L/3L/5L | 3L/6L/10L | 30L | 50L | 100L | 200L | 300L | 400L | 500L | 1000L |
| Feeding volume | 0.3L-4L | 0.8L-8L | 8-24L | 12-40L | 25-80L | 50-160L | 80-240L | 100-320L | 150-480L | 250-750L |
| Stirring motor | 1.5KW | 2.2KW | 3kw | 5.5KW | 7.5KW | 15KW | 18.5KW | 22KW | 30KW | 45KW |
| Stirring speed | 5-500rpm | 50-500rpm | 50-500rpm | 5-300rpm | 30-300rpm | 30-25rpm | 30-220rpm | 30-220rpm | 20-200rpm | 20-200rpm |
| Granulating motor | 0.55KW | 0.75KW | 1.1KW | 1.5KW | 3KW | 4KW | 7.5KW | 11KW | 11KW | 18.5KW |
| Granulating knife speed | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm |
| Compressed air | 0.3 cubic meter 0.8Mpa | 0.3 cubic meter 0.8Mpa | 0.5cubic meter 0.8Mpa | 0.5cubic meter 0.8Mpa | 0.5cubic meter 0.8Mpa | 0.6cubic meter 0.8Mpa | 0.6cubic meter 0.8Mpa | 0.7cubic meter 0.8Mpa | 0.8cubic meter 0.8Mpa | 1.2cubic meter 0.8Mpa |
| Host size | 900*850*1160mm | 900*850*1160mm | 1700*600*1600mm | 1750*600*1620mm | 1760*650*1680mm | 2200*820*1950mm | 2400*1050*2150mm | 2500*1050*2300mm | 2980*1200*2500mm | 3400*1500*3500mm |
| Weight | 300kg | 300kg | 400kg | 500kg | 800kg | 1200kg | 1600kg | 1800kg | 2600kg | 3600kg |
Interested in a RMG?
Talk to our experts to discover the right solution for your needs.
Read related resources
Read More
Fluid Bed Granulation Process
Untreated pharmaceutical powders often demonstrate poor flow characteristics. Dusting and clumping often occur. These issues cause
Rapid Mixer Granulator Parts Name
If you’ve spent any time around pharma manufacturing or granulation lines, you’ve probably run into
Guide for Wet Granulation Process in Pharmaceutical Industry
Making high-quality pharmaceutical tablets is not as simple as mixing powders and pressing them into
Related Technologies
Capsule Filling Machines
Capsule Polishing Machine
Blister Packaging Machine
Tablet Coating Machine
Tablet Press Machine
Capsule Counting Machine
Fluid Bed Dryer
Powder Mixing Machine
Softgel Encapsulation Machines
FAQs
A moisture-sensitive powder can undergo wet granulation if it remains stable with the proposed binder liquid. Check that compatibility before selecting equipment. If liquid exposure is unacceptable, consider dry granulation, which forms granules without adding binder liquid.
Estimate shift output from usable batch mass and the full production cycle, including loading, mixing, granulation, discharge, and cleaning. Check whether drying limits the line. Use measured output that meets your quality criteria to confirm the estimate for your formulation.
Set the stopping point by comparing granule samples with recorded process measurements. Mixing time and available motor-load readings can indicate progress, but the relationship must be established for your formulation. A single signal does not prove acceptable granule quality.
Clean every product-contact area, including the bowl, impeller, chopper, binder path, seals, and discharge. Confirm detergent compatibility with the specified contact materials. Assess residues after cleaning to determine whether the procedure is adequate for the next formulation.
Plan for power, compressed air, cooling water, cleaning water, and drainage as specified for the ordered package. Obtain connection loads and flow requirements before preparing the room. Leave space for loading, lid opening, discharge containers, and drive maintenance.
Only use alcohol-based binders in equipment documented for the solvent and its hazards. The assessment must cover the granulator, transfer route, and dryer, including ventilation and explosion protection. General wet-granulation capability does not establish that the package can handle flammable solvents.
The endpoint is reached when the wet mass develops the required granule characteristics. Manufacturers may monitor factors such as processing time, motor load, torque, power consumption, and granule appearance to establish a repeatable endpoint.