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Vacuum Emulsifying Mixer for Creams & Lotions
A vacuum emulsifying mixer is a key machine used in the cosmetic industry for producing creams, lotions, and other emulsion-based products.
Learn More About Our Vacuum Emulsifying Mixing Equipment
The vacuum emulsifying mixing equipment combines mixing, homogenizing, and deaeration under vacuum conditions to ensure a smooth, stable, and air-free final material. We offer varying capacities of 20-90 L, 100 L, 200 L, and 500 L options.
Volume: 20 L – 100 L
Emulsifying motor: 1.1 kW- 3 kW
Height: 1,700-2,600
Volume: 100 L
Emulsifying motor: 3 kW
Height: 2,800
Volume: 200 L
Emulsifying motor: 4 kW
Height: 3,100
Key Features of Vacuum Emulsifying Mixer
Customizable Services
Superior Emulsification & Homogenization
Under vacuum environment, the machine produces strong shear, impact and turbulence. It fully mixes, emulsifies and refines raw materials, delivering ultra-fine, stable and uniform finished products with no particle agglomeration.
Wide Application Range
Suitable for producing cosmetics, pharmaceuticals, daily chemicals, food, paint and other viscous, paste and emulsion materials. It meets diverse production demands of different industries.
Bulk Supply
Our emulsifier manufacturing plant covers an area of 20,000 square meters with over 200 workers. We can produce nearly 50 units daily to meet your bulk purchase requirements.
Specification
| Model | 20L | 50L | 100L | 200L | 500L |
|---|---|---|---|---|---|
| Volume | 20L | 50L | 100L | 200L | 500L |
| Emulsify motor | 1.5KW (0-3500rpm/min) | 3KW (0-3500rpm/min) | 3KW (0-3500rpm/min) | 4KW (0-3500rpm/min) | 7.5KW (0-3500rpm/min) |
| Mixer power | 0.75KW 0-60r/m | 0.75KW 0-60r/m | 1.5KW 0-60r/m | 1.5KW 0-60r/m | 2.2KW 0-60r/m |
| Lengt | 1500 | 2750 | 2800 | 2850 | 3800 |
| widthme | 800 | 2400 | 2150 | 2200 | 2800 |
| height | 1500 | 1900 | 2100 | 2200 | 2700 |
| Max height | 2050 | 2600 | 2800 | 3100 | 3950 |
Applicable Products
Learn more about our vacuum emulsifying mixers
Key Parts of the Vacuum Emulsifying Mixer
The PTFE-coated scraper with spring-loaded edge maintains a ≤2 mm wall clearance and has a variable speed of 15-45 RPM.
Oil-sealed rotary vane pump (-0.098 MPa) with a condenser trap and auto defoaming via a PID-controlled vacuum gradient.
10 touchscreen with SCADA interface, stores 100+ formulas, supports OPC-UA for MES integration.
How Does Vacuum Emulsifying Mixers Work
- Step 1. Raw Material Heating: Oil-based and water-based ingredients are separately heated to 60-85°C in a double-jacketed tank to completely melt solid components.
- Step 2. High-Speed Homogenization: A high-shear homogenizer operates at 3,000-6,000 RPM to vigorously break down oil-water particles, creating a fine emulsion.
- Step 3.Slow-Speed Mixing: An anchor stirrer simultaneously rotates at 20-60 RPM to prevent sedimentation and ensure even heat distribution.
- Step 4. Vacuum Deaeration: A vacuum pump operates at -0.08 to -0.1 MPa to completely remove air bubbles and prevent product oxidation
- Step 5.Cooling & Setting: The emulsion is cooled to 20-40°C under continuous stirring before adding heat-sensitive ingredients like fragrances.
- Step 6. Finished Product Discharge: The bubble-free, silky-smooth final product is discharged through a bottom valve for direct packaging.
FAQ
It can handle creams, lotions, serums, and high-viscosity formulas (up to 1,000,000 cP) with oil/water phase compatibility.
Yes, full CIP/SIP (Clean-in-Place/Sterilize-in-Place) with 3D spray balls and FDA-compliant seals.
Our 3-in-1 homogenization operation (shear/emulsify/vacuum) reduces processing time by 40% versus conventional mixers.
Cosmetics (creams, lotions, shampoos)
Pharmaceuticals (ointments, gels, syrups)
Food products (mayonnaise, sauces, dressings)
Chemicals (paints, adhesives, lubricants)
Removes air bubbles → Smoother texture
Prevents oxidation → Longer shelf life
Enhances mixing efficiency → Better product consistency
Homogenizer = Breaks particles into smaller sizes (for uniformity).
Emulsifier = Combines immiscible liquids (oil & water) into a stable emulsion.
A vacuum emulsifying mixer does both, under a vacuum.
Consider:
Capacity (lab-scale, pilot, or industrial)
Material (SS304/SS316 for food/pharma)
Vacuum level (adjustable for different products)
Shear speed (higher RPM = finer emulsion)
Automation (manual vs. PLC control)
Manual cleaning (disassemble & wash parts)
CIP (Clean-in-Place) (automated cleaning without disassembly)
Yes! Models with strong motors & robust agitators can mix:
Thick creams
Ointments
Pastes
316L stainless steel jacketed vessel with mirror polishing (Ra ≤0.4 μm), rated for -0.1 MPa - 0.5 MPa pressure.
Vacuum Emulsification Vessel