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Plastic Ampoule Filling and Sealing Machine for Single Dose Liquid Packaging
Plastic Ampoule Filling and Sealing Machine turns roll film and prepared liquid into sealed single-dose packs. Container forming, filling, and heat sealing take place within one automated system. The GGS range handles oral liquids, cosmetic samples, and pet-care formulations, with the pump and ampoule design selected for your product.
What is Plastic Ampoule Filling and Sealing Machine
From Roll Film to Filled, Sealed Ampoules
Single-dose packing begins with prepared liquid and a roll of packaging film. The machine unwinds the film, forms the ampoule cavities, and meters a set volume of liquid into each one. The machine then heat-seals the filled cavities, codes them, and cuts them into finished packs for collection or secondary packaging. Operators mainly load the film, maintain the liquid supply, and monitor the process during production.
Start with dose volume when comparing models. GGS-118P2/P5 and GGS-240P5 have published filling ranges of 1-50 mL; GGS-240P10/P15 extend to 1-100 mL. Select the pump according to the liquid’s thickness and tendency to foam. Then assess capacity against your batch schedule. Short runs leave a larger share of the shift for cleaning and changeovers, so compare the time needed to complete each batch, including setup.
Key Benifits
Fewer Empty Containers to Handle
Forming ampoules from roll film removes the task of loading individual empty containers. Filling and sealing follow within the same system, reducing transfers between packaging stages and the handling work associated with them.
Less Liquid Lost at the Nozzle
The GGS filling-head design is intended to limit dripping and overflow. Controlling these losses keeps more formulation in the finished packs and reduces the residue operators need to remove around the filling area.
Ampoule Shapes That Match Your Pack Design
Custom tooling allows the ampoule shape and dimensions to reflect your pack design. Finetech works from customer drawings, giving your team a defined format to evaluate for appearance and ease of use.
About Finetech
Ampoule Tooling Developed With Finetech
Finetech develops ampoule tooling from customer drawings and checks the resulting packs through trial production. In an Argentine veterinary project, the team made molds to the customer’s dimensions and adapted the filling nozzles to the liquid. A factory acceptance test followed before shipment. Onsite commissioning services cover electrical checks, control-system testing, and test runs using the intended liquid. Agree on the installation scope before ordering so your team knows which startup activities Finetech will support.
Finetech’s Core Strengths:
- Mechanical design and engineering support
- Factory layout and material-flow planning
- Operator and maintenance personnel training
- Replacement parts matched to machine configuration
- Equipment qualification documents and technical assistance
Different Types of Semi Automatic Capsule Filling Machines
Volumes can range from 0.5 mL to 20 mL for filling, sealing, and other aseptic liquids.
GGS-118P2/P5 Plastic Ampoule Filling and Sealing Machine
Max forming depth: 12mm
Machine weight: 900kg
Overall dimension (L*W*H): 2300x850x1400(mm)
GGS-240P5/P10/15 Plastic Ampoule Filling and Sealing Machine
Max forming depth: 12mm
Machine weight: 1200kg
Overall dimension (L*W*H): 5200x1050x1800(mm)
Easy Snap Packaging Machine
The Automatic Easy Snap Packaging Machine is designed for high-speed filling and sealing of single-dose liquid, paste, and cream products. It is suitable for applications such as cosmetics, pharmaceuticals, food products, serums, and hand sanitizers.
Get Plastic Ampoule Filling Solution
Finetech’s Sales Manager, Mia, will customize a plastic ampoule filling solution for you.
Application Industries
Widely used for small-volume liquid filling, ranging from 1ml to 100ml.
Please click below to watch the production process of plastic ampoule filling and sealing machine.
Playlist
Key Features
Film transport, dosing, and cutting determine how the machine handles each pack. Review these mechanisms on the GGS model specified in your quotation.
Roll-Film Forming
GGS models form layered PVC/PE or PET/PE film with a listed maximum forming depth of 12 mm. Check the proposed ampoule profile against this limit before finalizing the pack design.
Selectable Dosing Systems
The GGS-240 offers peristaltic filling, which moves liquid by squeezing flexible tubing, and a piston-pump alternative. Choose the dosing system around the formulation's flow behavior and access needed for cleaning.
Adjustable Speed and Operator Controls
GGS-118 models use programmable controls and variable operating speed. Operators can monitor the process through a control screen and adjust the running rate as they set up a new batch.
Servo-Driven Film Transport
A servo motor drives the GGS-240 film-pulling mechanism. It controls film movement through the machine so successive sections reach the processing stations in the required sequence.
Sensors for Printed-Film Alignment
GGS-240 sensors detect printed patterns on the front and back of the film. They support alignment between the artwork and ampoule profile, a useful function for packs carrying branded graphics.
Automatic Coding and Cutting
The GGS-118 automatically codes, creases, trims, and slits the formed packs. Agree on the batch-code position and cut format before ordering so the finished packs match your downstream handling method.
Certification
Our Services
We offer warranties, parts replacements, and customized services. Please click on the service list below for more details.
On-site installation and commissioning support for your pharmaceutical machinery.
Operator training to help your team understand the correct operation of the machine.
Online technical assistance for machine operation and troubleshooting.
Support for pharmaceutical workshop and production-line planning.
Support change parts: ampoule mould, filling head, protective door and plastic ampoule pvc film.
We providing complete turnkey solution. From manufacturing to packaging line.
Equipment can be customized based on the size and shape of your ampoules.
We have been supplying plastic ampoule packaging materials to our long-term clients for many years.
Technical Data
Flexible Filling Range
1–100
ml
Ampoule Mold Design
Custom
Form, Fill & Seal Process
All-in-One
Packaging Material Options
Multiple Films
Specification
| Model | GGS-118(P2) | GGS-118(P5) | GGS-240(P5) | GGS-240(P10) | GGS-240(15) |
|---|---|---|---|---|---|
| Max forming depth | 12mm | 12mm | 12mm | 12mm | 12mm |
| Punch frequency | 0-25time | 0-25time | 0-25time | 180-250time/pre | 25time 22000units/h |
| Packing material | PVC/PE，PET/PE(0.2-0.4)x140mm | PVC/PE，PET/PE(0.2-0.4)x140mm | PVC/PE,PET/PE(0.2-0.4)140xmm | PET/PE，PVC/PE，PVE/EVOH | PET/PE, PVC/PE，PVE/EVOH |
| Filling volume | 1-50ml | 1-50ml | 1-50ml | 1-100ml | 1-100ml |
| Toal power supply power | 4.3KW | 7KW | 7KW | 22KW | 22KW |
| Voltage | 220-380V/50Hz | 220-380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Machine weight | 700Kg | 900Kg | 1200Kg | 2000Kg | 3000Kg |
| Overall dimension (L*W*H) | 1750x750x1400(mm) | 2300x850x1400(mm) | 3200x850x1400(mm) | 5200x1050x1800(mm) | 7300x1050x1800(mm) |
Related Technologies
FAQs
Send the liquid description, dose volume, ampoule drawing or sample, and required hourly output. Include your film specification if available. These details give Finetech a basis for selecting the pump and tooling and defining what the quotation covers.
Use the number of acceptable finished ampoules produced per hour as your planning measure. Dose volume, sealing time, rejected packs, and stoppages affect output. Compare manufacturer-rated capacity with a sustained run using your formulation and film.
No. The material name alone cannot confirm that a film will form, seal, and protect your liquid during storage. Test the actual film grade and thickness with your formulation, including seal performance and product stability over the intended shelf life.
The published GGS documents do not verify sterile injectable capability. Aseptic filling must protect sterilized products and containers from microbial contamination. Specify sterilization methods, environmental controls, package integrity tests, and documented equipment performance before selecting a machine for injectable production.
A new ampoule shape can require different forming and cutting tooling. Changing liquids requires cleaning the product path and checking the dose setting. Review access to tubing, seals, and nozzles, and identify the components needed for each planned changeover.
Prepare the electrical supply and utilities required for the selected machine configuration. GGS-240 models are specified for 380 V, 50 Hz power, but compressed-air and cooling requirements should be confirmed before installation. The layout should also leave enough space for film loading, routine maintenance, and the collection or transfer of finished packs.
Finetech’s listed GGS-118 and GGS-240P5 models support filling volumes from 1 to 50 mL. The GGS-240P10 and GGS-240P15 configurations extend the stated range to 1 to 100 mL. The required dose, ampoule dimensions, product properties, and mold configuration should be confirmed before selecting a model.