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Tablet Counting and Filling Machine for Consistent Bottle Packs

Fill bottles with an accurate preset quantity of tablets, hard capsules, or softgels. A Finetech Tablet Counting and Filling Machine counts each product and dispenses the required quantity into the bottle, which reduces manual counting and repetitive packing work. Choose between operator-assisted bottle placement and conveyor-fed configurations based on bottle volume, product type, and the required output of your packaging line.

Finetech Tablet Counting and Filling Machine

Tablet Counting and Filling Machine Overview

From Bulk Tablets to Bottles Ready for Capping

Before finished tablets can be sealed and labeled, each bottle needs its specified quantity. Operators load the tablets into a hopper. A vibrating feeder spreads them along counting channels so they approach the sensors separately. Each passing tablet interrupts a light beam and registers a count. The machine dispenses the selected quantity through the filling outlet into a positioned bottle, which then moves to the next packaging stage.

Finetech offers 8-, 16-, and 24-channel versions, including an 8-channel option with manual bottle placement and a 16-channel version with automatic conveying. Start selection with the bottles per minute you need at your actual pack count. Then check how readily the product separates and passes through the bottle neck. These factors influence output alongside channel count. Operators still replenish products, check filled bottles, and manage changeovers.

Key Benifits

A Repeatable Count for Each Bottle

Photoelectric counting applies the selected piece count throughout the run. The packing team can check filled bottles against that target instead of relying on an operator to count every tablet by hand during repetitive filling.

Pack Sizes That Follow Your Orders

Touchscreen count adjustment on the 8-channel option lets teams change the quantity dispensed for different orders. The same product can be packed at different counts, provided the selected bottle has enough usable space.

Fewer Bottles Positioned by Hand

Automatic conveying on the 16-channel version reduces the need to place each bottle beneath the filling outlet. This removes a repetitive handling task from the packing cycle and supports connection to downstream bottling equipment.

Finetech Brings the Bottling Stages Together

Commissioning Covers Controls and Product Flow

A counter must deliver filled bottles at a pace the next machine can accept. Finetech can plan the counting station within a complete bottle packaging line, matching it with bottle feeding, capping, sealing, and labeling equipment. Installation and commissioning services cover electrical checks, control-system testing, and operating adjustments. Operator training then carries the agreed settings into daily use, with guidance on startup, routine maintenance, and fault handling.

Finetech’s Core Strengths:

Tablet Counting Machine Manufacturers

Different Types of Tablet Capsule Counting and Filling Machine

Our tablet counting and filling machine can be integrated into a packaging line and available fill different solid dosage forms, such as: tablet, capsule and soft capsules.

Tablet Counting and Filling Machine (8-Channel)

Tablet Capsule Counting and Filling Machine (8-Channel)

This machine requires manual placement of the bottle at the filling ports. And then, the tablet counter machine will automatically perform counting and filling.

Switching between different medications and adjusting filling parameters can be easily done through simple settings on the touchscreen, making it quick for new users to learn.

This equipment is primarily used for counting and filling solid dosage forms such as tablets (including shaped tablets), capsules, softgels, and pills, or solid particles like candies, nuts, and preserved fruits.

Filling speed: 10–30 bottles per minute, with a tablet filling range adjustable from 2 to 9999 units.

Tablet Counting and Filling Machine (16-Channel)

Tablet Capsule Counting and Filling Machine (16-Channel)

This machine provides an efficient solution for counting and filling tablets and capsules. With 16 counting channels and a precision-engineered design, it delivers exceptional production capacity. An advanced detection system ensures 100% accurate counting and filling for tablets of various shapes and sizes.

The robust stainless-steel frame of the 16-Channel Tablet Counting and Filling Machine ensures durability and full compliance with industry standards. It is widely used in the nutraceutical, pharmaceutical, and food & beverage industries.

The machine accurately counts and packages a wide range of solid forms—including tablets, capsules, and pills with widths from 3 mm to 25 mm (customizable up to 50 mm)—into bottles, bags, or boxes, achieving an accuracy rate exceeding 99.97%.

Manufactured in accordance with GMP standards, it features high‑speed PLC control, dynamic scanning for counting, automatic bottle conveying, system self‑check, fault alarms, and automatic shutdown for safe and reliable operation.

Filling speed: 20-50 bottles per minute.

Tablet Counting and Filling Machine (24-Channel)

Tablet Capsule Counting and Filling Machine (24-Channel)

This 24-channel counting and filling machine is widely used for accurately counting and filling solid products across various industries, including pharmaceuticals, nutraceuticals, food, agrochemicals, and chemicals. It handles a variety of items such as tablets, soft and hard capsules, candies, and shaped tablets. Designed for versatility, it can be operated as a standalone unit or seamlessly integrated with other bottling equipment to form a complete packaging line.

Key Features:

High-Dust Resistance: Equipped with our proprietary dust-resistant photoelectric sensor technology, ensuring stable and reliable operation even in high-dust environments.

Gentle and Accurate Filling: Ensures damage-free handling of materials, guaranteeing defect-free finished products and precise tablet counts in every bottle.

Easy-to-Clean Construction: Features surfaces made of stainless steel and non-toxic, chemically stable, food-grade non-metallic materials for quick and thorough cleaning.

GMP Compliance: Manufactured in strict accordance with Good Manufacturing Practice (GMP) standards.

Comprehensive Documentation: Comes with detailed Standard Operating Procedure (SOP) manuals covering equipment structure, working principles, operation, maintenance, troubleshooting, and upgrades, ensuring reliable long-term performance.

High-Speed Operation: Offers a fast filling speed of 50–90 bottles per minute.

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Industries We Serve

Bottle Packing for Medicines, Supplements, and Confectionery

Please click below to watch the production process of the tablet counting and filling machine.

Playlist

4 Videos

Key Features

The counting station combines controlled feeding with optical detection and bottle handling. Select the controls and conveying arrangements that suit how your operators pack each batch.

Vibratory Feeder

Adjustable Vibratory Feeding

Vibration settings regulate how quickly tablets advance through the feed channels. Adjusting the feed keeps product arriving in separated pieces and lets operators accommodate differences in shape and flow.

Photoelectric Sensors for Tablet Counting

Optical Piece Detection

Photoelectric sensors register products passing through the counting path. The controller uses those signals to determine the dispensed quantity, so the count does not rely on estimating an average tablet weight.

Touchscreen Count Settings

The 8-channel option provides touchscreen adjustment of filling parameters. Operators enter the required piece count at the panel, then verify the first filled bottles before releasing the run for routine packing.

Ultra-high Counting Accuracy

Automatic Bottle Conveying

The 16-channel version transports bottles through the filling station under automatic control. Bottle guides and filling-position setup must match the container so the discharge outlet aligns with its opening.

Conveyor Belt Detection Photoelectric Sensor

Dust-Resistant Counting Sensors

The 24-channel version uses dust-resistant photoelectric sensing to limit interference from product powder. Cleaning remains necessary because accumulated residue can still affect feeding and the condition of the counting path.

Bottle Detection Photoelectric Sensor

Fault Alarms and Shutdown

System self-checks, fault alarms, and automatic shutdown are specified for the 16-channel version. These functions alert operators to detected problems so they can investigate the cause before restarting production.

Certification

Finetech has obtained CE certification for the European market and passed ISO 9001 quality system certification. Our machinery is eligible for export to international markets, including Europe, the United States, Southeast Asia, the Middle East, South America, and Africa.

 

Our Services

We offer the following services: operations training, on-site installation and commissioning, and one-year maintenance service. For more details, please refer to the link below.

Technical Data

Counting Channel Options

8 / 16 / 24

Bottles per Minute

Up to 90

Counting Accuracy

>99.97%

Tablets, Capsules, Softgels & Pills

4 Formats

Specification

Machine Models:8-channel16-channel24-channel
Scope of application:Pills with a diameter of less than 20mm are compatible with 000#-5# capsules, soft capsules, plain tablets with a diameter of 5.5mm-22mm, special-shaped tablets, and sugar-coated tablets
Speed:10-40 bottles per minute10-80 bottles per minute50-90 bottles per minute
Bottle specifications:                                                           Φ0-100mm, bottle height 0-160mm
Hopper capacity:35L50L70L
Power:220V/50HZ/0.6KW220V/50HZ/1.5KW220V/50HZ/0.6KW
Air consumption:0.4-0.6Mpa/3.5L/min0.6Mpa/3.8L/min0.6Mpa
Machine dimensions:1360*1530*1700mm1560*1530*1700mm1800×1400×1560mm
Weight:320KG480KG500kg

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FAQs

The 24-channel version has a manufacturer-rated speed of 50 to 90 bottles per minute. Actual output varies with pieces per bottle, product flow, and bottle movement. Establish a sustained rate that includes routine replenishment and downstream stops.

A narrow opening can restrict discharge even when the counter feeds quickly. Match the outlet to the bottle’s internal neck diameter and the product’s shape. Check for bridging at the opening and allow enough space inside for the full count.

Broken-tablet rejection requires a detection system and a mechanism to remove affected products or bottles. Specify these functions separately when ordering. Test fragments and suspect bottles to verify that the proposed system can identify and remove them.

A changeover can involve clearing the previous product, cleaning contact parts, resetting feed settings, and adjusting bottle guides or outlets. Identify any required change parts before ordering. Include a complete changeover in the demonstration to assess operator work and downtime.

Remove residue from the hopper, feeding channels, filling outlet, and sensor area using the approved machine-specific procedure. Protect electrical components and optics from unsuitable liquids or abrasive tools. Inspect the product path before restart and document cleaning under your site’s procedures.

The site needs the electrical supply and compressed-air connections specified for the selected configuration. Confirm any extraction requirement before installation. Allow access for hopper loading, contact-part removal, maintenance, and safe movement around the conveyor. The machine footprint alone is insufficient.

Actual output depends on more than the machine’s rated maximum speed. The number of pieces per bottle, tablet or capsule dimensions, product flow characteristics, bottle-neck size, feeding speed, and downstream equipment can all affect bottles per minute. Finetech offers 8, 16, and 24-channel configurations, with its published specification table listing speeds of up to 90 bottles per minute for the 24-channel model.