FTSG Series High Speed Rapid Mixer Granulator
This equipment is specifically designed for the pharmaceutical, food, and chemical industries. It utilizes high-speed mixing and rotary cutting technology to achieve rapid material blending, wet granulation, and integrated drying. The three-dimensional mixing paddles ensure uniform dispersion without dead zones. Adjustable rotation speeds and cutting blades work together to produce uniform particle size distribution and high yield. Operated via PLC with a touchscreen interface, parameters can be programmed to meet GMP requirements. The fluid dynamics design is optimized for reduced energy consumption, while corrosion-resistant stainless steel construction ensures durability. Ideal for producing tablets, granules, and powders, this system helps improve both efficiency and product quality.
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Key Features
Technical Data
1. The machine features a conical mixing bowl design for improved mixing uniformity. The bowl base incorporates a double-layer jacket with a built-in water circulation cooling system to enhance granule quality.
2. Designed to integrate with optional automatic feeding and binder addition systems, the unit supports automatic lid opening/closing and discharge. It includes an inbuilt automatic cleaning system, and the gap between the mixing paddle and the bowl bottom is kept within 1.5 mm to prevent material residue.
3. A uniquely designed drive shaft chamber combines mechanical sealing, air sealing, and isolation sealing to eliminate powder build-up and reduce the risk of material contamination due to seal wear.
4. The system adopts a PLC-based HMI (human-machine interface) control system, enabling endpoint monitoring during granulation, real-time data display, and storage, printing, or export of process parameters.
5. Equipped with hierarchical user access control, the system supports traceability and compliance with FDA and GMP certification requirements.
Model | FTSG-30 | FTSG-50 | FTSG-100 | FTSG-200 | FTSG-300 | FTSG-400 | FTSG-500 | FTSG-1000 |
Hopper volume | 30L | 50L | 100L | 200L | 300L | 400L | 500L | 1000L |
Feeding volume | 8-24L | 12-40L | 25-80L | 50-160L | 80-240L | 100-320L | 150-480L | 250-750L |
Stirring motor | 3kw | 5.5KW | 7.5KW | 15KW | 18.5KW | 22KW | 30KW | 45KW |
Stirring speed | 50-500rpm | 5-300rpm | 30-300rpm | 30-25rpm | 30-220rpm | 30-220rpm | 20-200rpm | 20-200rpm |
Granulating motor | 1.1KW | 1.5KW | 3KW | 4KW | 7.5KW | 11KW | 11KW | 18.5KW |
Granulating knife speed | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm | 50-3000rpm |
Compressed air | 0.5cubic meter 0.8Mpa | 0.5cubic meter 0.8Mpa | 0.6cubic meter 0.8Mpa | 0.8cubic meter 0.8Mpa | 1.2cubic meter 0.8Mpa | |||
Host size | 1700*600*1600mm | 1750*600*1620mm | 1760*650*1680mm | 2200*820*1950mm | 2400*1050*2150mm | 2500*1050*2300mm | 2980*1200*2500mm | 3400*1500*3500mm |
Weight | 400kg | 500kg | 800kg | 1200kg | 1600kg | 1800kg | 2600kg | 3600kg |