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FSD Laboratory Bin Blender
A Laboratory Bin Blender is a precision-engineered device used in research, development, and small-scale production to achieve a uniform, homogeneous mixture of dry, solid powders and granules. It is the smaller, bench-top counterpart to large industrial bin blenders, designed for accuracy, flexibility, and repeatability in a controlled lab setting.
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Key Features
Technical Data
Machine Details
FAQ
Application Powder Types
- PLC auto-control, man-machine interface operation.
Laboratory Bin Blender Diagram. - Mechanical interlocking fence protects mixing area.
- Safetyinterlocks:Â vertical positioning, start-stop deceleration, etd.
- Replaceable hoppers for differential mixing volume need.
- Mixing hopper:high-quality S304 stainless steel.
- EU, CE certified to guarantee excellent quality.
- Meets GMP requirements for pharmaceutical production.
| Model | Dimensions | Net Load | Mixing speed | Total power | Equipment weight | |||||
| W1 | W2 | H1 | H2 | H3 | L | Kg | rpm | Kw | Kg | |
| FSD50 | 1538 | 1300 | 1023 | 400 | 650 | 1282 | 25 | 3-15 | 0.37 | 180 |
| FSD100 | 1870 | 1300 | 1234 | 500 | 700 | 1514 | 50 | 3-15 | 0.75 | 240 |
| FSD150 | 2060 | 1465 | 1481 | 600 | 800 | 1600 | 75 | 3-15 | 0.75 | 260 |
| FSD200 | 2152 | 1540 | 1443 | 465 | 800 | 1805 | 100 | 3-15 | 1.1 | 320 |
A Laboratory Bin Blender is a precision mixing machine used primarily in R&D, QA/QC, and small-scale production. It is designed to achieve a homogeneous, uniform blend of dry powders, granules, and other free-flowing solid materials. Common applications include pharmaceutical formulation development, food & beverage testing, chemical research, and cosmetic powder mixing.
It operates on the principle of gentle tumbling or diffusion mixing. The material is loaded into a sealed container (the "bin"). This bin is then securely attached to a rotating frame. As the frame rotates, the bin tumbles end-over-end or at an angle, causing the particles to repeatedly cascade and fold over each other, creating a consistent blend without high shear or heat generation.
Uniform Blending:Â Excellent for cohesive and free-flowing powders.
Gentle Action:Â Prevents particle degradation, attrition, or separation of fragile materials.
Contamination-Free:Â Sealed bins eliminate cross-contamination and product loss.
Easy to Use & Clean:Â Bins are removable, making loading, unloading, and cleaning simple.
Scalability:Â Blending parameters from the lab scale can be directly correlated to larger production-scale bin blenders.
Bins come in various materials to suit different product needs:
Stainless Steel (SS 304 or 316L):Â Standard for most applications, durable, and easy to clean.
Polymers (e.g., Polycarbonate, UHMW):Â Excellent for corrosion resistance, lightweight, and visual blending observation.
Specialty Coatings: Options like Teflon® or electropolished finishes for sticky or highly pure products.
For optimal blending, the bin should typically be filled between 30% and 70% of its total volume. This ensures enough headspace for the material to tumble and mix effectively. Always consult the manufacturer's guidelines. Common lab sizes range from 1-liter to 50-liter bin capacities.
Blend time varies based on material characteristics (density, particle size, flowability) and the required homogeneity. It can range from 5 to 30 minutes for most applications. We recommend conducting a blend uniformity study to determine the optimal time for your specific product.
Yes. We offer various customization options, including:
Custom bin sizes, shapes, and materials.
Specialized seals (e.g., silicone, PTFE) for containment.
Integration with loading/unloading stations, sieves, or sensors.
Explosion-proof motors for hazardous environments.
