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Professional supplier of overall solutions for pharmaceutical manufacturing and packaging

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Machine operation training

Machine Operation Training

We provide training for customers’ operations and maintenance personnel, including equipment operation procedures, daily maintenance, simple error handling, etc.

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Machine operation training service

1. Purpose of Onsite Equipment Training

Enhance Operational Skills

Enable operators to become familiar with equipment operation procedures, control interfaces, and safety regulations, ensuring equipment efficiency and product quality.

Strengthen Maintenance Capability

Train maintenance personnel on routine maintenance, diagnosing common errors, and troubleshooting, reducing equipment downtime and maintenance costs.

Ensure Production Safety

Through safety operation training, reduce the risk of accidents caused by human error, ensuring the safety of personnel and equipment.

Increase Equipment Utilization

Help customers fully understand the equipment’s functions and optimal performance methods through training, so they can use the equipment more effectively and improve overall production efficiency.

Support Customer Autonomy

Reduce dependence on equipment suppliers, enabling customers to independently perform daily operations and basic maintenance.

2. Main Topics of Onsite Equipment Training

Depending on the equipment type and customer needs, training content may include the following aspects:

1. Basic Equipment Knowledge

  • Introduction to the basic structure and working principle of the equipment.
  • Main functions and technical parameters.
  • Application scope and process flow of the equipment.

2. Operational Skills

  • Standard procedures for equipment startup, operation, and shutdown.
  • Operation of control panels, HMI (Human-Machine Interface). touchscreens, etc.
  • Parameter setting and adjustment methods.
  • Operational precautions during. production.
  • Simulated operation exercises.
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3. Maintenance and Upkeep

  • Routine inspection items and maintenance cycles
  • Basic maintenance operations such as lubrication, cleaning, and tightening
  • Identification and replacement methods for wear parts
  • Equipment cleaning and safe storage requirements

4. Error Diagnosis and Emergency Handling

  • Causes and solutions for common errors.
  • Interpretation of warning codes and handling procedures.
  • Emergency shutdown operations and accident response measures.
  • Troubleshooting approaches and use of basic tools.
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5. Safety Training

  • Safety precautions and prohibited behaviors during operation.
  • Use of personal protective equipment (PPE).
  • Evacuation routes and emergency equipment usage.
  • Analysis of safety incidents.

6. Software and System Operation (for Automated Equipment)

  • Basic operation of control systems such as PLCs.
  • Data monitoring, recording, and analysis methods.
  • Program modification and backup methods (depending on customer needs and authorization level).

3. Training methods

On-site training typically uses the following methods:

  • Theoretical Explanation: Explaining equipment principles and key operation points using onsite equipment and operation manuals.
  • Onsite Demonstration: Training engineers perform practical demonstrations, showing standard procedures and techniques.
  • Hands-On Practice: Trainees operate the equipment themselves under guidance to confirm what they have learned.
  • Interactive Q&A: Answering questions or doubts trainees encounter during actual operation.
  • Assessment and Evaluation (Optional): Some training includes written or practical tests to assess learning outcomes.

4. Advantages of on-site training

  • Highly Targeted: Training is tailored to the customer’s actual production environment and process characteristics.
  • Real-World Application: Trainees can practice on actual equipment and quickly master skills.
  • Timely Feedback: Individual questions can be addressed at any time during training.
  • Improved Customer Satisfaction: Professional training services demonstrate the supplier’s technical strength and service quality, allowing customers to use equipment to its full potential.

5. Post-training support

  • Training videos, operational manuals, maintenance guides, and other documentation.
  • Remote technical support to answer questions arising during later use.
  • Regular follow-ups to understand equipment operation and training effectiveness.
  • Advanced or upgraded training (such as software updates, new functions, etc.).
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