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High-Efficiency Powder Mixer
High-Efficiency Powder Mixers are advanced industrial mixing systems designed to achieve excellent homogeneity in minimal time while consuming less energy and floor space. These mixers utilize innovative designs and operating principles that significantly outperform traditional blending technologies in terms of speed, consistency, and process control.
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Key Features
Technical Data
Machine Details
FAQ
Application Powder Types
- High-Efficiency Mixing:Eliminates dead corners for complete, uniform blending.
High-Efficiency Powder Mixer Diagram. - Superior Evenness: Combines tumbling and mixing actions for perfect powder consistency.
- Leak-Proof Design:Multi-stage mechanical seal prevents leakage and cross-contamination.
- Advanced Control:Â PLC with touch screen enables automatic operation, inching, printing, and customizable mixing speed and duration.
| Model | Dimensions | Net Load | Mixing speed | Stirring speed | Total power | ||||
| H1 | H2 | W1 | W2 | L | Kg | rpm | rpm | Kw | |
| GH-100 | 1750 | 1950 | 1200 | 1950 | 1200 | 50 | 3-15 | 50-150 | 0.37 |
| GH-200 | 1900 | 2200 | 1500 | 2200 | 1500 | 100 | 3-15 | 50-150 | 0.75 |
| GH-300 | 2000 | 2500 | 1500 | 2500 | 1500 | 150 | 3-15 | 50-150 | 0.75 |
| GH-400 | 2100 | 2600 | 1600 | 2600 | 1600 | 200 | 3-15 | 50-150 | 1.1 |
Our mixers are designed for optimal performance with minimal input. High-efficiency is achieved through a combination of:
Advanced Agitation:Â Our proprietary blade or paddle geometry creates a true three-dimensional mixing motion, eliminating dead zones and reducing blend time by up to 70% compared to conventional ribbon mixers.
Energy Savings:Â Faster cycles mean the motor runs for less time, significantly reducing power consumption.
Maximized Yield:Â The thorough, gentle action ensures complete discharge with minimal residue, reducing product loss and cleaning time.
Our high-efficiency mixers are versatile and used across many industries, including:
Pharmaceutical & Nutraceutical:Â APIs, excipients, powder formulations.
Food & Beverage:Â Spices, flour blends, protein powders, instant drink mixes.
Chemicals:Â Pigments, detergents, fertilizers, ceramic powders.
Cosmetics:Â Talc, eyeshadow, foundation, loose powders.
Yes. We offer models with gentle folding and tumbling actions (like our Paddle Mixer or specialized Conical Mixer variants) that prevent particle degradation, heat buildup, and destruction of delicate crystals or flakes.
Our mixers are designed with scale-up integrity. We use similar geometric and dynamic principles across our range from R&D-sized units (e.g., 1-10L) to full production models (up to 10,000L+). This ensures the blend quality you achieve in the lab can be reliably replicated on the factory floor.
Cycle times vary based on material density, batch size, and desired homogeneity, but a key benefit of our high-efficiency design is dramatically reduced time. While a standard ribbon mixer might take 20-30 minutes, our mixers often achieve superior uniformity in 3-10 minutes.
We offer a range from basic manual control to fully automated systems:
Basic:Â On/off, timer, amperage monitoring.
Advanced:Â PLC with HMI touchscreen for recipe management, data logging (for batch records), and integration with plant SCADA systems.
Process Analytical Technology (PAT):Â Options for in-line NIR probes to monitor blend uniformity in real-time.
Yes. We strongly recommend testing with your actual materials in our process lab. We provide detailed test reports and can supply documentation packages (FAT, SAT, IQ/OQ protocols) to support your equipment qualification and regulatory validation processes (e.g., cGMP, FDA).
