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Dosator Capsule Filling Machine
A Dosator Capsule Filling Machine fills capsules with powders, pellets, and mini-granules using a controlled dosing system. The machine includes a dosator mechanism designed to handle varying material densities during the filling process.
Production capacity for this machine ranges from 60,000 to 120,000 capsules per hour, with high-speed models reaching up to 240,000 capsules per hour. The best part is this machine is configured to support both standard and high-throughput production requirements.
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Key Features
Technical Data
Machine Details
FAQ
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- High-Speed Capsule Production: Capable of producing up to 240,000 capsules per hour, allowing manufacturers to meet great demand without slowing manufacturing operations.
- Offers Multiple Capsule Sizes: Compatible with 000# to 5# hard capsules. The supported size range covers multiple supplement formats within a single production line.
- Low Rejection Rate: Keeps rejection below 0.5%, which helps minimize material loss and improve overall production efficiency.
- Designed for Controlled Environments: Works best within 18–26°C and 45%–65% humidity. It helps maintain consistent capsule quality.
- Compact Industrial Design: Standard size of 1100 × 1000 × 1800 mm with a weight between 1200 and 1900 kg. As a result, the machine is stable yet manageable for installation.
| Item | Technical Parameter |
| Applicable Capsule Sizes: | 000#, 00#, 0#, 1#, 2#, 3#, 4#, 5# |
| Filling Type: | Powder, pellets, mini-granules (dosator dosing) |
| Filling Accuracy: | ±1% – ±1.5% (depends on material properties) |
| Dosage Range: | 10 mg – 1500 mg |
| Max Output (Standard Model): | 60,000 – 120,000 pcs/hHigh-speed model: up to 240,000 pcs/h |
| Mould Stations: | 8–12 stations (customizable) |
| Main Motor Power: | 1.5 – 4.0 kW |
| Total Power: | 3.0 – 7.5 kW |
| Power Supply: | 380V 50Hz 3-phase (customizable 220V 60Hz) |
| Air Pressure: | 0.5 – 0.7 MPa |
| Air Consumption: | 80 – 150 L/min |
| Vacuum Requirement: | ≥ −0.06 MPa |
| Machine Dimensions: | 1200 × 1000 × 1800 mm (L×W×H) |
| Net Weight: | 1200 – 1800 kg |
| Machine Material: | Contact parts: SUS316LFrame: SUS304 stainless steel |
| Control System: | PLC + touch screen HMI |
| Safety Features: | Door interlock, overload protection, capsule shortage alarm, reject system |
| Working Environment: | Temperature: 18–26℃, Relative humidity: 45%–65%,No dust, no corrosive gas |
| Compliance: | GMP, cGMP, CE optional |
- Gelatin capsules.
- HPMC / vegetarian / vegan capsules.
- Sizes: #000, #00, #0, #1, #2, #3, #4, #5.
Yes. It is specially suitable for multivitamin, mineral, trace element, and premix formulations. For materials with poor flowability, a forced feeding system is recommended to ensure stable filling.
Yes. With optimized dosing stations, it can safely fill pellets, granules, micro-capsules, and layered vitamin products without crushing or damaging particles.
Yes. Tabletop semi-automatic models are widely used in laboratories, clinics, and small-scale supplement factories for R&D, trial production, and small-batch manufacturing.
Yes.
For standard models, format changeover takes 20–40 minutes. Quick-change mould systems can reduce this time significantly.
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