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Soap Cartoning Machine
Our Soap Cartoning Machine is designed to load soap bars into cartons automatically, form the boxes, and seal them. You can use it in soap manufacturing plants and FMCG production lines that require high-speed secondary packaging.
The machine is built as a fully integrated cartoning system that connects directly with upstream processes. It is also equipped with a PLC control unit and a touchscreen interface, which allow operators to adjust speed, carton size, and timing.
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- Automated Carton Forming: The machine handles carton erection, product insertion, and sealing in one continuous process to remove the need for manual intervention.
- High-Speed Continuous Output: Designed for industrial production, the machine maintains a steady output between 30 and 100 cartons per minute. This improves productivity.
- Fault Detection System: Our machine includes an emergency stop function, overload protection, and automatic rejection of faulty cartons. It also displays errors on the control panel to identify issues quickly.
- Multiple Sealing Options: Supports tuck-in flap closing as well as hot-melt glue sealing. It allows flexibility depending on the type of carton and packaging requirements.
- Compact Design: Despite its capabilities, the machine is designed to occupy minimal floor space. This makes it suitable for both medium and large production facilities.
| Item | Semi-Automatic Model (SC-100) | Fully Automatic Model (SC-300) | Fully Automatic High-Speed Model (SC-600) |
| Production Capacity: | 500–1,000 cartons/hour | 1,500–3,000 cartons/hour | 4,000–6,000 cartons/hour |
| Applicable Soap Size: | Length: 50–120mm; Width: 30–80mm; Height: 15–50mm (adjustable) | Length: 40–150mm; Width: 25–100mm; Height: 10–60mm (adjustable) | Length: 30–180mm; Width: 20–120mm; Height: 8–70mm (adjustable) |
| Applicable Carton Size: | Length: 60–130mm; Width: 35–85mm; Height: 20–55mm (foldable paper carton) | Length: 50–160mm; Width: 30–105mm; Height: 15–65mm (side/end sealing carton) | Length: 40–190mm; Width: 25–125mm; Height: 10–75mm (various foldable cartons) |
| Soap Feeding Mode: | Manual feeding | Automatic conveyor feeding (compatible with soap wrapping machine) | High-speed automatic conveyor feeding (synchronous with wrapping line) |
| Carton Feeding Mode: | Manual carton feeding, automatic forming | Automatic carton unpacking, forming and feeding | High-speed automatic carton unpacking, forming and feeding |
| Sealing Method: | Manual folding + adhesive tape sealing | Automatic adhesive tape sealing / hot melt glue sealing (optional) | Automatic hot melt glue sealing (high strength, neat appearance) |
| Coding Function: | Optional manual coding machine | Automatic ink wheel coding (batch number, expiry date) | Automatic hot stamping / inkjet coding (optional, high efficiency) |
| Control System: | Manual + simple electric control | PLC + touch screen HMI (speed adjustable, fault alarm) | PLC + touch screen HMI, servo control (high precision, stable operation) |
| Power Supply: | 220V/110V, 50/60Hz, Single-phase | 220V/380V, 50/60Hz, Three-phase | 380V, 50/60Hz, Three-phase |
| Total Power: | 0.8 kW | 2.5 kW | 4.5 kW |
| Air Supply (Automatic Models): | Not required | 0.4–0.6 MPa, 0.02–0.05 m³/min | 0.5–0.7 MPa, 0.05–0.1 m³/min |
| Dimensions (L×W×H): | 1200×800×1500 mm | 2500×1200×1800 mm | 3800×1500×2000 mm |
| Net Weight: | 120 kg | 350 kg | 650 kg |
| Material of Contact Parts: | SUS304 stainless steel | SUS304 stainless steel (SUS316L optional) | SUS304/SUS316L stainless steel (customizable) |
| Compliance: | GMP, daily chemical industry standards | GMP, FDA, CE, daily chemical industry standards | GMP, FDA, CE, ISO, daily chemical industry standards |
| Noise Level: | ≤ 65 dB(A) | ≤ 70 dB(A) | ≤ 75 dB(A) |
| Mold Change Time: | 15–20 minutes | 10–15 minutes | 8–12 minutes |
It fits regular bar soap, bath soap, hotel disposable soap, handmade cosmetic soap, laundry soap and medicated soap with customized carton sizes.
Mainly divided into fully automatic, semi-automatic, horizontal type and vertical type.
Yes.
Semi-automatic: 20–50 boxes/min.
Fully automatic horizontal soap cartoner: 60–150 boxes/min.
High-speed customized model: over 180 boxes/min.
suitable for 24-hour continuous industrial production.
Equipped with soft anti-collision parts and stable feeding system. No extrusion, no scratching for finished soap and printed cartons.
Yep，just send me your soap CAD file, We will according your soap size to customize mold.
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