NJP-7200 Automatic Capsule Filling Machine
The NJP-7200 is the flagship fully automatic capsule filling machine for ultra-large-scale production. It supports filling different types of capsules, powders, microspheres, nanoparticles, and liquids, with a capacity of over 60,000 capsules per hour. Designed for fully unmanned operation throughout the process, it is specifically tailored for manufacturing vaccine carriers, highly potent pharmaceutical ingredients (HPAPIs), and microcapsules.
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Key Features
Technical Data
1. The machine features a newly designed, fully enclosed rotary table and an upgraded mold cleaning mechanism. It uses 12 sequential workstations, providing smoother operation with less vibration and wear than traditional 12-station turntables. The main drive bearing housing is detachable for easier installation and maintenance.
2. The newly developed dual-row capsule feeding structure significantly reduces the space required on the worktable. Compared to traditional designs, it is easier to use and more precise, creating a more spacious work area and allowing easier disassembly. This results in a higher capsule loading success rate.
3. All lower modules move in one direction with smooth linear motion driven by double-sided cams, ensuring stable operation with low maintenance costs and fully preventing capsule contamination. The slide shafts of the lower modules feature a dual-shaft sealed design, enabling faster and more precise mold replacement.
4. The filling rod support is made of copper to maintain a consistent powder level in the powder rings. Consistent powder levels from stations 1 to 5 ensure stable, reliable, and highly accurate filling.
5. Compression ejection pins use a concave-arc design to effectively reduce capsule dents during locking. The newly designed capsule ejection structure ensures smooth, unobstructed capsule discharge while keeping the capsule shells perfectly intact.
Model | NJP-7200 |
Productivity | 336,000 capsules/h |
Motor power | 10.37Kw |
Power supply | Standard : 3P 380V 50Hz , Can be Customized |
Capsule size | 00-5 and safety capsule A~E |
Capsule using rate | ≥ 99.5% |
Machine weight | 2500 Kg |
Overall dimension | 1500*1250*2050mm |
Noise index | ≤ 75dBA |
Dosage difference | ≤ ±3% (under more than 300mg dosing and 40-80 mesh after granulation) |
Compressed air | air consumption 0.06m3/min pressure 0.3Mpa |
Water supply | Water cycle pump with compound water tank, or can connect to your water source |
Vacuum degree | -0.02 – -0.06 MPa |
Water supply | 500L/H 0.2-0.10 Mpa |
Enter pipe inner-diameter | 20mm |
Waterspout inner-diameter | 27mm |
Working temperature | 21℃ ± 3℃ |
Working relative humidity | 40-55% |
Dust Collector | 300m3/h |
Special function | Granule and powder mixed filing; Powder collector |
Control system | Stepless frequency conversion control, PLC touch screen |
Material | All parts which contact medicine use superior 304 stainless steel and GMP-compliant material |
Compliance | Meets all GMP requirements |