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Complete Guide to Alu Alu Blister Packaging Machine
December 16, 2025
The Alu Alu blister packing machine has become the industry’s trusted standard for protecting moisture- and light-sensitive drugs. It uses
Automatic Blister Packaging Machine
Automatic Blister packing machines form the blister packs that are widely used in industries such as pharmaceuticals, food, electronics, cosmetics, and consumer goods for secure, tamper-evident, and visually appealing packaging.
This blister packaging machine is designed to pack tablets, capsules, pills, and other medical products in blister packs. Finetech produces a complete DPP blister machine series.
DPP 80 PVC Blister Packing Machine
Punch Frequency: 10-23 times/min
Travel Range: 20-75mm (optional)
Capacity: 2400 plates per hour
Main Motor Power: 0.75 kW
Materials: PVC Material: 0.15-0.50*80mm, PTP Alu Foil: 0.02-0.035*80mm, Dialysis Paper: 50- 100 g*80 mm
Air Pressure: 0.6-0.8 MPa
DPP 100 Blister Packing Machine
Punch Frequency: 10-35 times/min
Capacity: 1200-1980 plates/hour
Main Motor Power: 0.75 kW
Materials: PVC film: 0.15-0.5*120(mm), PTP Alu film: 0.02-0.035*120(mm), and Dialysis Paper: 50-100g*120(mm）
Air Pressure: 0.6- 0.8MPa
DPP 150 Blister Packing Machine
Punch Frequency: 10-35 times/min
Travel Range: 50 to 120 mm
Capacity: 1200-4200 plates per hour
Main Motor Power: 1.5 kW
Materials: PVC Material: 0.15-0.50*140 mm, PTP Alu Foil: 0.02-0.035*140 mm, and Dialysis Paper: 50- 100 g*140 mm
Air Pressure: 0.4-0.6 MPa
DPP-180 Alu Alu Blister Packing Machine
Punch Frequency: 25-50 times/min
Capacity: 6000-14000 sheets /hour
Main Motor Power: 1.5 KW
Materials: Medicinal PVC: (0.25-0.5) x 175 mm and PTP Alu-foil: (0.02-0.035) x 175 mm
DPP 250 Blister Packing Machine
Punch Frequency: 25-50 times/min for Al-Plastic, 20-35 times /min for Al-Al
Capacity: 18000～236,000 pcs/hour
Main Motor Power: 1.5 kW
Air Pressure: 0.5-0.7 MPa
DPH-320 High Speed Roller Blister Packaging Machine
Weight: 4000 Kg
Maximum Output: 320 blister plates/ hour
Dimension(mm): 4750x1680x2200
Motor Power: 7.37 Kw
Material: Alu-Pvc
The blister card packing machine (also called a blister card sealing machine or clamshell packaging machine) is designed to securely seal products inside pre-formed plastic blisters mounted on a cardboard or paperboard backing.
FT-350F Blister Card Pen/Pencil Packer
Blister Card Capacity: 90 plates per minute
Application: stationery, industrial cardboard, small hardware, medical equipment, toys, batteries, electronic products, automobile and motorcycle accessories, commodities, cosmetics, rubber products, tableware, kitchen utensils, syringes, flashlights, spark plugs, toothbrushes, lipstick, facial masks, chopsticks, razors, scissors, hooks, bottle openers, correction fluid, ballpoint pens, pencils, markers, pencil sharpeners, etc.
FT-350FS Blister Card Battery Packer
Blister Card Capacity: 90 plates per minute
Application: toothbrushes, razors, chopsticks, eating and cooking utensils, lighters, toilet tabs, ointments, writing instruments, hardware accessories.
FT-570D Blister Card Toothbrush Packer
Blister Card Capacity: 120 plates per minute
Application: Metal fittings (batteries, electronics, glue); Office supplies (pencil sharpeners, erasers, correction fluid, glue sticks); Automotive accessories (brake pads, sparking plugs); Personal care (razors, toothbrushes, cosmetics); Medicinal (oils, balms); toys.
Applied Blister Packs
Video Gallery
DPP Series Blister Machine Working Principle
High-Speed Blister Line Running Steps
How to Pack Blister Card
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FAQ
Pharmaceuticals (pills, capsules, medical devices)
Food & Confectionery (chocolates, candies, snacks)
Electronics (batteries, USB drives, small components)
Consumer Goods (toys, cosmetics, razors)
Thermoforming Blister Machines (heat-sealed plastic blisters)
Cold Forming Blister Machines (aluminum-based, no heat)
Blister Card Sealers (plastic + cardboard combo)
Plastic Films: PVC, PET, PP, COC (for thermoforming)
Lidding Foils: Aluminum, paper, or peelable films
Cardboard/Paperboard (for blister cards)
Consider:
✔ Production Speed (manual vs. automatic)
✔ Product Type (size, shape, sensitivity)
✔ Material Compatibility (plastic, aluminum, cardboard)
✔ Regulatory Requirements (FDA, GMP for pharma)
✔ Budget (semi-automatic vs. high-speed, fully automated machines)
✅ Tamper-evident & secure
✅ Extended shelf life (especially with aluminum sealing)
✅ Unit-dose packaging (improves patient compliance in pharma)
✅ Retail-friendly & visually appealing
Regular cleaning to prevent contamination (critical in pharma)
Lubrication of moving parts
Inspection of heating elements & sealing dies
Calibration checks for consistent sealing
Yes, many modern machines integrate inkjet printers, laser marking, or embossing for traceability.
Yes, but it requires a changeover. This involves changing the forming mold, sealing die, and often the feeding system. Modern machines aim for “quick changeover” (sometimes under 30 minutes) to improve flexibility.
Common forming webs: PVC, PVC/PVDC, Aclar (barrier), PET, PP, and PE/PET for child-resistant packs. Common lidding: Push-through foil (PTF), Peel-push foil, Child-resistant (CR) foil, Paper/plastic laminates for unit-dose.
Product Characteristics: Size, shape, fragility, sensitivity.
Required Output Speed: Blisters per minute (BPM).
Material Specifications: Types of film/foil needed.
Changeover Frequency: Need for quick-change tooling.
Regulatory Needs: Must comply with standards like cGMP (pharma), FDA, CE, etc.
Space & Utilities: Floor space, electrical, and compressed air requirements.
After-Sales Support: Availability of spare parts, service engineers, and training.
For pharmaceuticals: cGMP compliance is mandatory. Look for machines built to standards like ISO 15378 (packaging materials) or ISO 9001. Electrical safety (CE, UL) is also critical.
Focus on: Reducing changeover time (SMED), implementing predictive maintenance, minimizing unplanned stops with robust feeding systems, and integrating 100% inline inspection to reduce defects and rejections.
Reputable suppliers provide comprehensive FAT (Factory Acceptance Testing), on-site installation training (SAT), and ongoing service training. Always request detailed operational and maintenance manuals.