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Electromagnetic Induction Aluminum Foil Sealing Machine

An Induction Foil Sealing Machine is an electromagnetic packaging device that creates hermetic, tamper-evident seals on containers by bonding a foil-lined closure to the container’s rim through controlled induction heating.

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Key Features

Technical Data

Machine Details

FAQ

Application Product Types

Designed for Packaging Lines
Made of high-quality 304 stainless steel and features a rational design that meets GMP requirements.

The main unit’s generator employs imported transistors and CPU module control, with adjustable power output and digital display.

Equipped with a fully air-cooled heat dissipation system, it operates efficiently at high speeds and is capable of long-term continuous operation in all weather conditions.

Power: 2300w
Sealing Diameter: 30-150mm
Induction Sealing Head adjustment: Height: 0-800mm
Sealing Speed: 80-300 BPM
Voltage: AC220V±10%, 50Hz
Cooling type: Air Chilled
Weight: 45kg. (gross weight:71 kg)
Machine Size (L x W x H) : 70*90*150cm(PKG: 72*63*155CM)
Conveyor weight: 60kg(gross weight 112kg)
Conveyor Size: 188*57*90cm, (PKG SIZE: 196*63*98CM)
Conveyor weight capacity: 50kg
Cooling Fan or Exhaust System
Cooling Fan or Exhaust System
Induction sealing machine with controls
High-Frequency Generator
Induction Sealing Coil
Induction Sealing Coil
Sealing Head Mounting Assembly
Sealing Head Mounting Assembly
How does an electromagnetic induction sealing machine work?
How does an electromagnetic induction sealing machine work?

The machine generates a high-frequency electromagnetic field through a copper coil. When a bottle with a conductive aluminum foil liner (placed under a plastic cap) passes through this field, the aluminum layer heats up instantaneously. This heat melts the polymer layer beneath it, bonding it to the container's lip as it cools, creating a hermetic, tamper-evident seal.

What types of containers and materials can be sealed?
What types of containers and materials can be sealed?
  • Containers: Plastic (HDPE, PP, PET, PVC), glass, and some composite materials.

  • Closures: Must be non-metallic (plastic or plastic-lined caps). Metal caps will shield the field and prevent sealing.

  • Liquids/Powders: Excellent for liquids, gels, powders, and solids. The seal prevents leakage and contamination.

What is the difference between "continuous" and "batch" (automatic vs. manual) sealers?
What is the difference between "continuous" and "batch" (automatic vs. manual) sealers?
  • Continuous/In-Line Automatic Sealers: Containers move on a conveyor belt under a sealing head at a constant speed. Ideal for high-volume production.

  • Batch/Manual/Semi-Automatic Sealers: An operator places a single container or a batch on a platform, activates the seal cycle, and then removes them. Best for low-volume, multi-product, or R&D labs.

How do I choose the right induction foil liner?
How do I choose the right induction foil liner?

The foil is a multi-layered laminate. You must specify:

  • Substrate: The backing material (e.g., pulp, foam, PET film) for cap fit.

  • Sealant Polymer: The layer that melts (e.g., LDPE for PP, Surlyn for PET). It must match your container material.

  • Optional Features: Tamper evidence (fiber tear), oxygen/moisture barriers, peelable seals.

Can I seal containers with metal lids?
Can I seal containers with metal lids?

No, not directly. The electromagnetic field cannot penetrate a full metal cap. Solutions include:

  • Using a plastic overcap with a foil liner over a metal screw lid.

  • Using a metal cap with a plastic inner skirt that allows the field to reach the foil.

Is the sealing process safe for products like food and pharmaceuticals?
Is the sealing process safe for products like food and pharmaceuticals?

Yes. The process is non-contact, fast, and consistent. It creates a hermetic seal that significantly extends shelf life by preventing leakage and contamination. No external heat or contaminants touch the product.

What maintenance does an induction sealer require?
What maintenance does an induction sealer require?
  • Regular Cleaning: Keep the coil face and work area free of debris.

  • PTFE/Insulation Sheet Inspection: Replace if scratched or burned through.

  • Cooling System: Ensure fans and vents are unobstructed.

  • Periodic Calibration: Check and adjust seal timer and power settings.

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