NJP3200/3800 High Speed Automatic Capsule Filling Machine

The NJP3200/3800 Series is a fully automatic capsule filling machine designed for high precision and medium-to-high production capacity. It offers high accuracy, low energy use, and smart maintenance features. This machine is suitable for the pharmaceutical, biotechnology, and high-end nutrition industries, and supports filling powders, granules, pellets, and liquids.

Need a Custom Quote?

Or More information About this product? Contact our sales stuff today!

Key Features

Technical Data

Machine Details

FAQ

Application Capsule Size

Application Capsule Types

This is a fully automatic hard capsule-filling machine with intermittent operation and a perforated disk design. The filling and rotating parts are fully enclosed, making it easy to clean.

**High Speed Capsule Filling Machine Diagram**

The upper and lower modules move in a single direction and utilize double-lip polyurethane seals for reliable sealing.

The cleaning station combines air blowing and suction to keep the mold holes dust-free during high-speed operation.

The capsule locking station has a powder removal system to maintain cleanliness.

The finished capsule discharge station features a capsule-holding ring to prevent dust from spreading.

Model	NJP-3200
Productivity	192,000 capsules/h
Motor power	9.55Kw
Power supply	Standard : 3P 380V 50Hz , Can be Customized
Capsule size	00#～5# and safety capsule A～E
Capsule using rate	≥ 99.5%
Machine weight	2400 Kg
Overall dimension	113012802060mm
Noise index	≤ 75dBA
Dosage difference	≤ ±3% (under more than 300mg dosing and 40~80 mesh after granulation)
Compressed air	air consumption 0.06m3/min pressure 0.3Mpa
Water supply	Water cycle pump compound water tank, or meet water source
Vacuum degree	-0.02～-0.06 MPa
Water supply	500L/H 0.2-0.10 Mpa
Enter pipe inner-diameter	20mm
Waterspout inner-diameter	27mm
Working temperature	21℃ ± 3℃
Working relative humidity	40-55%
Dust Collector	300m3/h
Special function	Granule and powder mixed filing; Powder collector
Control system	Stepless frequency conversion control ,PLc touch screen
Material	All parts in contact with medicine use superior 304 stainless steel and GMP-compliant materials
Compliance	Meets all GMP requirements

Capsule Sorting and Separation

Discharge Capsule Outlet

Feeding Controller

Filling Turntable

High-speed filling station

Locking Capsule Device

PLC Control Panel

Powder Filling Station

Vacuum Feeder

What is the typical output speed?

10,000–200,000 capsules/hour (CPH).

Intermittent-motion: ~10,000–80,000 CPH
Continuous-motion: ~80,000–200,000 CPH

What filling accuracy can I expect?

±1%–±3% (free‑flowing powders: ±1%–±2%; poor‑flowing: ±2%–±3%). Rejection rate <1% under stable operation.

What capsule sizes & materials are compatible?

Standard hard capsules: 000#, 00#, 0#, 1#, 2#, 3#, 4#, 5#. Materials: gelatin, HPMC (vegetarian), pullulan.

What types of fill materials can it handle?

Powders, granules, pellets, micro‑tablets, and liquids (with dedicated dosing systems).

How long does size changeover take?

40–60 minutes (trained operator). Replace:

Upper/lower capsule segments
Dosing disk
Feeding/sorting parts.

What utilities are required?

Power: 380V/3P/50Hz (or 220V for small models)
Compressed air: 0.4–0.7 MPa
Vacuum: ≥ -0.05 MPa (for capsule separation).

What automation features are standard?

PLC + HMI touchscreen, auto capsule loading/orientation/separation, dosing, locking, polishing, ejection, defect rejection, dust extraction, weight monitoring.

Is operator training provided?

Yes: on‑site FAT training, remote video training, English operation/maintenance tutorials.

How to ensure GMP compliance?

316L stainless steel contact parts; CIP/SIP options; dust extraction; batch data logging; easy disassembly for cleaning.

Are machines compliant with FDA/USP/GMP?

Yes—designed per cGMP, with documentation (DQ/IQ/OQ/PQ), material certificates, and validation support.