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Bottle Cartoning Machine
The Bottle Cartoning Machine (High-Speed Model) is designed to automatically load bottles into cartons, fold the cartons, and seal them. It supports round bottles, flat bottles, and both plastic and glass containers.
Operating at 70-120 cartons per minute, it is built for production lines that require higher throughput without compromising consistency. The system can handle bottles with a diameter from 20 to 100 mm and heights up to 220 mm.
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Technical Data
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- Flexible Packaging Quantity: Can pack 1 to 24 bottles per carton, depending on requirements. Suitable for both single-unit and multi-pack configurations.
- Automatic Cartoning Process: Performs bottle feeding, carton forming, loading, and sealing in one continuous flow. As a result, your workers can focus on quality rather than operating the machine.
- Reliable Sealing Options: This machine supports hot-melt glue and adhesive tape sealing. It allows selection based on packaging reference and production setup.
- Integrated Optional Functions: Supports leaflet insertion, batch coding, embossing, auto-reject, and counting. These features reduce the need for additional equipment in the line.
- Safety and Protection Systems: Includes door interlock, overload protection, and auto-fault rejection. This helps prevent errors and protects the machine during operation.
| Technical Parameter: | Standard Model | High-Speed Model |
| Cartoning Speed: | 30-70 cartons/min | 70-120 cartons/min |
| Applicable Bottle Type: | Round bottles, flat bottles, plastic/glass bottles (various specifications) | Round bottles, flat bottles, plastic/glass bottles (various specifications) |
| Bottle Size Range: | Diameter: 20-80mm, Height: 50-180mm | Diameter: 20-100mm, Height: 50-220mm |
| Carton Size Range (L×W×H): | 60-160mm × 20-90mm × 30-120mm | 60-220mm × 25-110mm × 30-150mm |
| Bottle Quantity Per Carton: | 1-12 pcs (customizable) | 1-24 pcs (customizable) |
| Carton Material: | White cardboard, coated paper (250-400g/m²) | White cardboard, coated paper (250-400g/m²) |
| Sealing Method: | Hot melt glue sealing / adhesive tape sealing | Hot melt glue sealing / adhesive tape sealing |
| Optional Functions: | Leaflet inserting, batch coding, embossing, auto-reject | Leaflet inserting, batch coding, embossing, auto-reject, counting |
| Power Supply: | 220V/380V, 50/60Hz, 3-phase | 220V/380V, 50/60Hz, 3-phase |
| Total Power: | 2.8-3.5 kW | 4.5-6.0 kW |
| Compressed Air: | 0.5-0.7 MPa, 80-120 L/min | 0.5-0.7 MPa, 120-180 L/min |
| Overall Dimensions (L×W×H): | 2300×1200×1650 mm | 2900×1400×1800 mm |
| Net Weight: | 750 kg | 1100 kg |
| Control System: | PLC + touch screen HMI, frequency conversion control | Servo PLC + touch screen HMI, intelligent servo control |
| Main Material: | SUS304 stainless steel & powder coated carbon steel | SUS304 stainless steel & powder coated carbon steel |
| Safety & Protection: | Safety door interlock, overload protection, lack of bottle/carton alarm | Safety door interlock, overload protection, lack of bottle/carton alarm, auto fault reject |
| Compliance: | CE, GMP, food grade standard | CE, GMP, food grade standard |
Carton Hopper
Instruction manual push device
Product conveying channel
Blister Guide Rail
Acrylic protective door
Electric Motor
Folding Guides
PLC control
Pusher Finger
Sensors
What types of bottles can be cartoned?
What types of bottles can be cartoned?
- Round bottles: syrup bottles, oral liquid, cosmetic bottles, health care bottles
- Square / flat / oval bottles
- Small jars, spray bottles, dropper bottles
- Suitable for plastic bottles, glass bottles, PET bottles
What functions does a fully automatic bottle cartoner include?
What functions does a fully automatic bottle cartoner include?
- Automatic carton suction & opening
- Bottle feeding & carton loading
- Leaflet / instruction folding & inserting (1–4 folds)
- Batch code, expiry date, batch number printing
- Carton sealing: tuck-in or hot-melt glue
- Missing product / missing leaflet detection & rejection
What is the normal packaging speed?
What is the normal packaging speed?
Generally 40–120 cartons per minute, depending on:
- Bottle size and carton size
- Machine model and servo configuration
- Whether leaflet insertion is used
What industries use bottle cartoning machines?
What industries use bottle cartoning machines?
- Pharmaceutical (syrup, tablet, capsule, oral liquid).
- Food (honey, sauce, health supplements).
- Cosmetics (lotion, serum, essential oil, cream).
- Daily chemical & disinfection products.
Can it pack 1 bottle, 2 bottles, or multiple bottles per carton?
Can it pack 1 bottle, 2 bottles, or multiple bottles per carton?
Yes. Most models support 1–6 bottles per carton by adjusting guide rails and infeed structure.
What control system is used?
What control system is used?
Standard configuration:
- PLC + touch screen (HMI)
- Servo motor drive for stable running
- Frequency control for speed adjustment
What material is the machine body?
What material is the machine body?
Food & pharma grade: 304 stainless steel frame and contact parts, meeting GMP hygiene requirements.
Can it handle small or large bottles?
Can it handle small or large bottles?
Yes, as long as the machine model matches the bottle height and diameter. Typical applicable range:
- Bottle height: 50–200 mm
- Bottle diameter: 20–80 mmCustom sizes available.
Bottle Carton
Drop Bottle Carton
Pharmaceutical Carton
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