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DPP-100 Blister Packing Machine

The DPP-100 is an economical automatic blister packaging machine that supports aluminum-plastic packaging using PVC or PVDC aluminum foil. It features a servo drive and PLC control and is designed mainly for small to medium pharmaceutical companies, health supplement makers, and labs. It is suitable for individually sealed packaging of tablets, capsules, gummies, and similar products.

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Key Features

Technical Data

Machine Details

FAQ

Application

1. Simple Machine Structure: The transmission system is optimized from the original design, providing a wider forming range, more precise transmission, and lower noise.

2. Hollow Platform: The working surface is separated from the drive system below, preventing cross-contamination and making cleaning easier.

3. Quick-Release Molds: Each station has a positioning reference for fast mold changes. All adjustment parts have scale markings for precise tuning based on product needs.

4. Automatic Waste Collection: Waste is collected automatically, enabling standardized, automated production and reducing labor.

5. Manual Material Shaft: Makes loading and unloading material faster and easier.

6. Customizable Features: Includes color mark registration, indentation units, and secondary forming.

Model DPP-100 Blister Packing Machine
Production Capacity 2320plates/h
Cutting Frequency 1980 plates/h
Adjusting range of travel 35-75 mm (Aluminum-Plastic)
30-75 mm (Aluminum-Aluminum)
Max. forming area 75x105mm
Max. forming depth 16 mm (Aluminum-Plastic)
12 mm (Aluminum-Aluminum)
24 mm (Customizable)
Size of standard plate 80x57mm
Power supply 220V 50Hz 3.0Kw
Main motor 0.75Kw
Air demand ≥0.2m³/min
Air pressure 0.4-0.6Mpa
Dialysis paper 50-100gx120mm
Cooling of mold Tap water or cycling water
Width and thickness of PVC and PTP PVC:0.15-0.5x120mm
PTP:0.02-0.035x120mm
Overall size 1996x592x1229mm
Weight 460 kg (Net Weight) 520 kg (Gross Weight)
Blister Mold Cavity Workbench
Blister Mold Cavity Workbench
Blister rejection device
Blister rejection device
Heating Device
Heating Device
Protective Door
Protective Door
PVC blister packaging materials
PVC Blister Packaging Materials
Touchscreen
Touch Screen
What are the typical applications for the DPP-100 machine?
What are the typical applications for the DPP-100 machine?

The DPP-100 is primarily used in the pharmaceutical industry for blister packaging tablets, capsules, gel caps, and lozenges. It can also be used for small items in the food, electronics, and consumer goods industries.

What is the general production speed (output) of the DPP-100?
What is the general production speed (output) of the DPP-100?

Speeds can vary based on product size and tooling, but a typical DPP-100 machine operates in the range of 40 to 100 cycles per minute. The exact output will depend on your specific configuration.

What forming and lidding materials is it compatible with?
What forming and lidding materials is it compatible with?
  • Forming Film: PVC, PVDC-coated PVC, Aclar-coated PVC, PP, PE, and other thermoformable plastics.

  • Lidding Material: Hard temper aluminum foil (e.g., 20-25µm), Paper/PET/PE laminates, and Push-through Foil (PTF).

Is the machine easy to clean and maintain?
Is the machine easy to clean and maintain?

Yes. The DPP-100 is designed with Good Manufacturing Practice (GMP) in mind. It typically features a open and accessible design with easy-to-remove parts and stainless steel contact surfaces for simplified cleaning and maintenance.

What are the main power and utility requirements?
What are the main power and utility requirements?

This varies, but generally, the machine requires:

  • Electrical Power: 380V/220V, 3-phase, 50/60 Hz.

  • Compressed Air: A clean, dry air supply at a pressure of approximately 0.6-0.8 MPa (6-8 bar).

  • Heating: Electrical heating for the forming and sealing stations.

How difficult is it to change over for a different product?
How difficult is it to change over for a different product?

The DPP-100 is designed for relatively quick changeover. The process involves:

  1. Replacing the forming and sealing molds/dies.

  2. Changing the feeding parts (vibratory bowl, tracks).

  3. Adjusting the film indexing length and heating temperatures.
    With proper training and organization, changeovers can typically be completed in 30-60 minutes.

What tooling is required for a new product?
What tooling is required for a new product?

You will need custom-made tooling for each unique product shape and blister pack design. This includes:

  • Forming Mold: Creates the pockets in the blister film.

  • Sealing Mold: Seals the lidding foil to the formed blister.

  • Punching Mold: Cuts the finished blister into the final strip format (e.g., 2x4, 3x3).

  • Product Feeding Parts: Custom vibratory bowl and conveying tracks.

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