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Vacuum Homogenizer Cream Mixer
12,000.00 USD
The Vacuum Homogenizer Cream Mixer is a fully integrated system designed for mixing, emulsifying, heating, and vacuum processing of cosmetic formulations. It is available in medium and large automatic configurations, covering working volumes from 50 L up to 3000 L.
This machine uses a multi-layer emulsifying structure that includes an anchor scraper stirrer, frame mixer, and high-shear homogenizer. With a homogenizer speed of up to 6000 rpm, the machine also ensures thorough emulsification.
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Key Features
Technical Data
FAQ
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Machine Details
- Dual-Layer Mixing Structure: Includes anchor scraper and frame mixing, along with bottom-mounted homogenization. This setup improves material circulation inside the tank.
- Heating and Cooling Integration: Supports electric heating, water circulation, and optional steam heating. For cooling, we have added a water circulation system to maintain controlled temperatures.
- Full Wall Scraping System: PTFE scraper continuously clears material from tank surfaces. This keeps mixing uniform and reduces material waste during operation.
- User-Friendly Control System: PLC with touchscreen interface centralizes all controls, including speed, temperature, and vacuum level. Operators can manage the full process without complex adjustments.
- Low Maintenance Structure: The machine is built with a straightforward mechanical layout where key components like the homogenizer, motor, and scraper system are easily accessible.
| Technical Parameter | Lab Small Model (R&D & Trial) | Medium Vacuum Model (Small Batch Production) | Large Automatic Model (Mass Production) |
| Working Volume (Nominal): | 5L, 10L, 20L, 30L | 50L, 100L, 200L, 300L | 500L, 1000L, 2000L, 3000L |
| Total Tank Volume: | 8L, 15L, 25L, 40L | 65L, 120L, 250L, 400L | 650L, 1200L, 2500L, 3800L |
| Emulsifying & Mixing System: | Anchor scraper stirrer + high-shear homogenizer + low-speed mixing | Anchor scraper stirrer + frame mixer + external cycle homogenizer + high-shear emulsifier | Double-layer anchor scraper + frame mixer + bottom homogenizer + bidirectional emulsifying system |
| Main Mixing Speed: | 0-60rpm (stepless frequency control) | 0-60rpm (stepless frequency control) | 0-45rpm (stepless frequency control, servo drive) |
| Homogenizer Speed: | 0-3500rpm (stepless adjustable) | 0-6000rpm (high-shear emulsification) | 0-6000rpm (ultra-high shear, particle size ≤ 2μm) |
| Vacuum Degree: | -0.098MPa (max) | -0.098MPa (max) | -0.098MPa (max, automatic vacuum regulation) |
| Temperature Control Range: | Room temperature – 120℃ | Room temperature – 120℃ | Room temperature – 120℃ (intelligent PID constant temperature) |
| Heating Method: | Electric heating (jacket type) | Electric heating or water circulation heating | Steam heating or electric heating (optional) |
| Cooling Function: | Water circulation cooling (standard) | Water circulation cooling (standard, fast cooling) | Water circulation cooling (standard, dual-channel cooling) |
| Material Contact Parts: | SS316L stainless steel, mirror polished (Ra≤0.6μm) | SS316L stainless steel, mirror polished (Ra≤0.4μm) | SS316L stainless steel, mirror polished (Ra≤0.2μm, aseptic grade) |
| Machine Frame & Tank Body: | SS304 stainless steel, compact structure | SS304 thickened stainless steel | SS304 heavy-duty thickened stainless steel |
| Scraper Device: | Food-grade PTFE scraper, full-wall scraping | PTFE auto-following scraper, no dead corners | Dual PTFE scrapers, 360° full coverage scraping |
| Control System | Digital display control panel | PLC + 7-inch touch screen | PLC + 10-inch touch screen, full-process intelligent control |
| Main Motor Power: | 0.75kW-1.5kW | 2.2kW-5.5kW | 7.5kW-22kW |
| Homogenizer Motor Power: | 0.55kW-1.5kW | 1.5kW-5.5kW | 5.5kW-15kW |
| Vacuum Pump Power: | 0.37kW-0.75kW | 0.75kW-1.5kW | 1.5kW-4kW |
| Feeding & Discharging: | Manual feeding, bottom pneumatic valve discharge | Vacuum feeding + manhole feeding, pneumatic discharge | Automatic vacuum metering feeding, pneumatic discharge with transfer pump |
| Machine Dimensions (L×W×H): | 700×600×1000mm ~ 1100×800×1300mm | 1300×1000×1500mm ~ 2100×1400×1900mm | 2400×1800×2200mm ~ 3800×2500×3000mm |
| Net Weight: | 100kg-220kg | 400kg-900kg | 1200kg-3200kg |
| Standard Certifications: | CE, CCC | CE, GMP Cosmetic Standard | CE, GMP, ISO9001, ISO22716 |
What products can it make?
What products can it make?
Cosmetics (face/hand cream, lipstick, serum); Pharmaceuticals (ointment, gel); Food (mayonnaise, jam, sauce); Chemicals (paste, polish).
Main components?
Main components?
- Main vacuum vessel (jacketed for heating/cooling)
- Bottom/side high-shear homogenizer
- Scraper/frame agitator
- Oil/water premix pots
- Vacuum pump
- Control panel (PLC/HMI)
What vacuum level?
What vacuum level?
Typically -0.08 to -0.095 MPa.
What homogenizer speed?
What homogenizer speed?
Standard 0–3,500 rpm; optional 0–4,500 rpm for finer emulsions.
Heating/cooling range?
Heating/cooling range?
Electric/steam heating up to 120°C.
How to choose capacity?
How to choose capacity?
Lab: 5–50 L; Pilot: 50–200 L; Production: 200–6,000 L.
Material options?
Material options?
Product-contact parts: SS316L (preferred) or SS304. Interior polished to Ra ≤ 0.8 μm for hygiene.
Lotion
Butter Paste
Chocolate Paste
Customer Reviews
★★★★★
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ABB Homogenizer Motor
