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Blister Filling Machine
This blister filling machine handles liquids in thermoformed cavities with high filling speed. It covers viscosities from free-flowing liquids and syrups to gels and semi-solids. Designed for pharmaceutical, cosmetic, and food applications.
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Key Features
Technical Data
FAQ
Machine Parts Name
Applications Oil Capsule Types
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1. Precision Liquid Dosing System
Servo-driven piston or peristaltic pump filling for repeatable dose accuracy (±0.5–1%).
Quick-change filling heads accommodate volumes from 0.1 mL to 50 mL.
2. Integrated Thermoforming & Sealing
In-line forming, filling, and sealing in one continuous process.
Applied for PVC, PVDC, ALU-ALU, and PET films.
3. Flexible Format Changeover
Tool-less quick-release filling heads and forming dies.
Recipe storage via HMI touchscreen — switch products in under 15 minutes.
Modular design supports single or multi-cavity blister layouts.
4. Hygienic & GMP-Compliant Construction
316L stainless steel product-contact parts; 304 stainless steel frame.
CIP/SIP-compatible filling circuit options available.
5. Intelligent Control & Monitoring
PLC + 10″ color HMI with real-time production data and fault diagnostics.
6. High Efficiency & Low Waste
Output up to 30–60 blister cycles per minute (model-dependent).
Energy-efficient heating and servo systems reduce operating costs.
| Model | DPP-180 liquid blister filling machine |
| Production capacity: | Max 4,800 plates/h |
| Maximum forming area and depth: | 150*120*15mm (customizable,Max depth 26mm) |
| Standard Section: | 80*57mm |
| Total power: | 5.5kW |
| Power supply: | 380/220/110V 50/60Hz |
| Noise index: | <75dBA |
| Machine weight: | 1600 kg |
| Dimensions: | 2670×600×1530 mm |
Oral liquids (syrups, oral solutions, suspensions), eye/ear drops, nasal sprays, gels, lotions, creams, ointments, mouthwash, honey, sauces, jams, butter, pest control liquids, glues and essences. In pharma it is widely used for unit-dose oral and ophthalmic liquids.
Pharmaceuticals (unit-dose liquid packaging), nutraceuticals, food & beverage (sauce/jam/honey sachet-style blisters), cosmetics and chemicals.
Standard machines typically cover 0.5 ml to 50 ml per cavity by swapping pump heads and nozzles. Small-format machines start around 0.2 ml. Cavity diameter is commonly 10–40 mm with a depth of 5–20 mm (custom shapes available).
Piston/plunger pumps: typically ±0.5% to ±1% of target volume; ±1% is the cGMP-recognized benchmark (per Ph. Eur. 2.9.26 / USP ⟨1⟩).
Roughly 20–80 blisters/minute
316L stainless steel
- Plunger/piston pump — works like a syringe; good all-round accuracy (±0.5–1%), handles medium viscosity.
- Ceramic pump — valveless, high-precision (±0.1% claimed), excellent chemical stability; best for premium pharma/nutraceutical dosing.
- Peristaltic pump — product only touches the tube, ideal for sterile or cross-contamination-sensitive products; easiest cleaning and maintenance.
- Thermoform: PVC, PET, PP, PS, PVDC-coated PVC/PVC-PE-PVDC
- Cold-form: OPA/Al/PVC laminate (typically OPA 25 µm / Al 45–60 µm / PVC 60–80 µm), sometimes OPA/Al/PE
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