Bottle Packaging Line

• Complete Bottling Line: The complete line includes a bottle unscrambler, washing machine, counting or filling unit, desiccant inserter, capping machine, sealing unit, labeling machine, and optional cartoning system.
• Minimal Operator Dependency: Once production starts, the process moves forward automatically through each stage. Fewer manual touchpoints reduce the chance of human error.
• GMP and FDA-Compliant Design: The build and operation support regulated environments where hygiene and consistency are part of daily production.
• Built-In Protection in Packaging: Moisture control and sealing steps are part of the workflow. This way, products remain protected during storage and transport, especially the sensitive ones.
• Single Interface for Full Line Control: Operators manage speed, filling, and other parameters from one screen. Adjustments can be made on the go, which keeps production responsive without stopping the line.
• Stable Output During Long Production Runs: High-volume production often exposes weak points in packaging. Here, each stage runs in sync with the next, keeping the line moving at a consistent pace even across extended shifts.

Applications

• Tablet and Capsule Bottling Operations: Used in production lines where compressed tablets and capsules are counted and packed into bottles for retail or hospital supply.
• Oral Liquid Packaging Facilities: Applied in liquid filling setups for syrups, suspensions, and oral solutions. These lines are typically found in pharmaceutical plants producing cough syrups or formulations.
• Nutraceutical and Supplement Manufacturing: Common in facilities producing dietary supplements such as multi-vitamins, fish oil capsules, and herbal products.

Workflow

• Step 1: Bottle Feeding: Empty containers enter through the feeding system, where they are aligned and positioned for further processing.
• Step 2: Cleaning and Preparation: Before filling, containers pass through a cleaning stage to remove dust or particles.
• Step 3: Filling or Counting Stage: Depending on the product, bottles receive either a measured liquid dose or a counted quantity of tablets or capsules.
• Step 4: Moisture Protection: For products sensitive to humidity, desiccants are introduced into bottles during the process.
• Step 5: Closure Application: Caps are applied and tightened using controlled torque. Proper closure keeps the content secure.
• Step 6: Sealing Process: Induction sealing adds a protective foil layer inside the cap to create a tamper-evident barrier.
• Step 7: Labeling and Identification: Labels carrying product information, batch details, and codes are applied to each bottle.
• Step 8: Inspection and Removal: Quality checks run alongside production to identify issues such as incorrect filling or loose caps. Any non-compliant unit is removed without interruption.
• Step 9: Secondary Packaging: Finished bottles move forward for cartoning and case packing.