Ampoule Packaging Line

1. Integrated Line System: Combines ampoule feeding, blister forming, sealing, and cartoning into one continuous production line. All stages are synchronized, which helps maintain an uninterrupted workflow.
2. PLC-Based Operation: Equipped with a PLC control system and touchscreen interface for centralized control. Operators can monitor speed, temperature, and stroke settings in real time and make adjustments.
3. Servo Motion Control: The system incorporates servo-driven mechanisms for accurate movement and positioning across different stations. This improves synchronization and keeps the operation stable during production.
4. Low Maintenance Design: Key components such as sealing units, feeding systems, and drive mechanisms are positioned for easy access. This simplifies routine inspection and reduces downtime during servicing.
5. Adjustable Stroke Range: Supports adjustable stroke settings (typically within a 60 to 175 mm range) to accommodate different ampoule sizes and blister formats. It keeps production flexible without requiring major mechanical changes.
6. Batch Coding Compatibility: Allows integration with coding systems for printing batch numbers, manufacturing dates, and expiry details directly on packaging materials.

Applications

• Pharmaceutical Industry: Used for packaging injectable liquids, vaccines, and sterile drug formulations where precision and contamination control are essential. The system guarantees consistent handling, accurate placement, and secure sealing of ampoules throughout the process.
• Biotechnology Sector: Suitable for sensitive biological formulations that require controlled environments and careful handling. The line supports stable processing conditions and hygienic packaging standards.
• Chemical Industry: Applied in packaging laboratory reagents and controlled liquid substances. The system provides accurate handling and secure containment for materials used in research and industrial applications.

Workflow of This Machine

• Step 1: Ampoule Feeding: Ampoules are loaded into the feeding system, where they are automatically oriented and transferred onto the conveyor.
• Step 2: Inspection and Positioning: The ampoules then pass through an inspection station where alignment is checked. Only correctly positioned ampoules move forward.
• Step 3: Blister Forming: Here, the forming station heats and shapes the packaging material (Alu-PVC or Alu-Alu) into blister cavities. These cavities are designed to securely hold each ampoule in place.
• Step 4: Ampoule Placement: Ampoules are placed into the formed blister cavities using a guided positioning system.
• Step 5: Sealing Process: A sealing system applies controlled heat and pressure to seal the blister with aluminum foil. This creates an airtight and secure package that protects the contents.
• Step 6: Blister Cutting: The sealed blister sheet is cut into individual packs or required formats. This cutting system helps clean the edges of the blister packs.
• Step 7: Cartoning: Blister packs are automatically transferred into cartons, with optional leaflet insertion. It organizes the product for secondary packaging.
• Step 8: Final Output: Finished cartons are discharged from the system, ready for case packing, storage, or distribution.