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Blister Packaging Machine in Pharmaceutical Industry
If you struggle to pack pills, tablets, or active ingredients into capsules and blisters, an automatic blister packaging machine can make things easy for you. at Finetech, take pride in offering DPP blister packaging machines to our customers that last for years and streamline operations.
Check Our Common DPP Blister Packaging Machine Series
Blister packaging machine is a device that automates the process of packaging capsules and tablets into blister packs. We have an amazing range of such machines, and some common options that you can explore are:
Punch Frequency: 10-23 times/min
Travel Range: 20-75mm (optional)
Capacity: 2400 plates per hour
Main Motor Power: 0.75 kW
Materials: PVC Material: 0.15-0.50*80mm, PTP Alu Foil: 0.02-0.035*80mm, Dialysis Paper: 50- 100 g*80 mm
Air Pressure: 0.6-0.8 MPa
Punch Frequency: 10-35 times/min
Capacity: 1200-1980 plates/hour
Main Motor Power: 0.75 kW
Materials: PVC film: 0.15-0.5*120(mm), PTP Alu film: 0.02-0.035*120(mm), and Dialysis Paper: 50-100g*120(mm）
Air Pressure: 0.6- 0.8MPa
Punch Frequency: 10-35 times/min
Travel Range: 50 to 120 mm
Capacity: 1200-4200 plates per hour
Main Motor Power: 1.5 kW
Materials: PVC Material: 0.15-0.50*140 mm, PTP Alu Foil: 0.02-0.035*140 mm, and Dialysis Paper: 50- 100 g*140 mm
Air Pressure: 0.4-0.6 MPa
Punch Frequency: 25-50 times/min
Capacity: 6000-14000 sheets /hour
Main Motor Power: 1.5 KW
Materials: Medicinal PVC: (0.25-0.5) x 175 mm and PTP Alu-foil: (0.02-0.035) x 175 mm
Punch Frequency: 25-50 times/min for Al-Plastic, 20-35 times /min for Al-Al
Capacity: 18000～236,000 pcs/hour
Main Motor Power: 1.5 kW
Air Pressure: 0.5-0.7 MPa
Weight: 4000 Kg
Maximum Output: 32000 blister plates/ hour
Dimension(mm): 4750x1680x2200
Motor Power: 7.37 Kw
Material: Alu-Pvc
Specification
| Specifications | DPP 80 | DPP 100 | DPP 150 | DPP 180 | DPP 250 |
| Punch Frequency (times/min) | 10–35 | 10–23 | 10–35 | 25–50 | 25–50 (Al-Plastic) |
| 20–35 (Al-Al) | |||||
| Capacity (plates/hour or pcs) | 2,400 plates/hour | 1,200–1,980 plates/hour | 1,200–4,200 plates/hour | 6,000–14,000 sheets/hour | 18,000–236,000 pcs/hour |
| Main Motor Power (kW) | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 |
| Materials Supported | PVC: 0.15–0.50 × 80 mm | PVC: 0.15–0.50 × 120 mm | PVC: 0.15–0.50 × 140 mm | PVC: 0.25–0.50 × 175 mm | PVC & Alu Foil (dimensions not specified) |
| PTP Alu Foil: 0.02–0.035 × 80 mm | PTP Alu Foil: 0.02–0.035 × 120 mm | PTP Alu Foil: 0.02–0.035 × 140 mm | PTP Alu Foil: 0.02–0.035 × 175 mm | ||
| Dialysis Paper: 50–100g × 80 mm | Dialysis Paper: 50–100g × 120 mm | Dialysis Paper: 50–100g × 140 mm | Dialysis Paper: 50–100g × 140 mm | ||
| Air Pressure (MPa) | 0.6–0.8 | 0.6–0.8 | 0.4–0.6 | – | 0.5–0.7 |
Diverse Applications of Blister Packing Machine
Our blister packing machines are used in many industries, from pharmaceuticals to chemicals. They are known for their customization, efficiency, and automation. Here’s an overview:
More Details About Blister Packaging Machine
Key Parts of Blister Packaging Machine
Offers a massive 99.5% filing accuracy, ensuring minimum product wastage and inconsistency.
PLC control system to adjust the frequency, and easy management and maintenance of the machine.
Reduces heat loss, ensuring you enjoy low operational costs and minimize environmental impact.
DPP Series Blister Packaging Machine Working Principle
Using our blister packaging machines is easy and safe. They involve heating the plastic material and then filling it with air. If you need further guidance, here’s the step-by-step process:
- Step 1: A roll of plastic film is first fed into the machine and heated. When the material softens, compressed air is used to create the desired blister shape.
- Step 2: Next, the blisters are moved to a filling station where tablets or capsules are placed into each cavity.
- Step 3: Lidding materials, such as aluminium foil, are applied to blisters and sealed using heat and pressure.
FAQ
Our team will help you choose the right tablet blister packaging machine model by looking at your output needs, product dimensions, and materials.
Yes, modern blister packing machines can handle various materials, including PVC, PTP, and Dialysis Paper.
Yes, our machines can be integrated with a printer or batch code system, so you can print information such as batch numbers and expiry dates.
To service blister packaging machines, you should do a routine checkup almost daily and preventive maintenance every month or quarter.
yes!
Product Types & Sizes: Tablets, capsules, softgels, ampoules?
Output Speed (Packs/Minute): Ranges from ~80 to over 600 blisters/min.
Film & Foil Specifications: Web width, material types.
Changeover Time: How quickly can you switch between different products?
Regulatory Compliance: Must be designed for cGMP, easy to clean (no-tool changeovers), and allow for data integrity (21 CFR Part 11 optional).
Machine Footprint & Utilities: Required space, compressed air, power.
Forming Films: PVC (common, low cost), PVC/PVDC (improved barrier), Aclar (excellent moisture barrier), PP/Polypropylene (for cold-form alternative or child-resistant packs), ALU/Polyamide (cold form).
Lidding Foils: Hard temper aluminum foil (typically 20-25µm) coated with heat-seal lacquer. Can be printed. For child-resistant (CR) or senior-friendly (SF) packs, paper-foil laminates are used.
Yes, but it requires adjustments and often different die sets. The machine must have precise, controllable heating zones for films and sealing temperature for foils. Switching between very different materials (e.g., PVC to Aclar) may require a change in the forming die design and process parameters.
Design: Machine should have a smooth, cleanable surface (stainless steel preferred), enclosed safety guards, and protected electrical panels.
Documentation: Must have a detailed User Requirement Specification (URS), Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols.
Features: Easy access for cleaning, material traceability (lot number recording), and preferably the capability to integrate with audit trails.
Feed System: Incorrect adjustment of the feed/scraper box height or vibration settings.
Forming Area: Tablets falling into gaps before the web is fully formed or after the web index.
Forming Depth: Cavities may be too shallow for the product.
Quick blister formation according to the size of the products.
Push-Stepping Mechanism