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Bottle Unscrambler Machine – Customized to Your Bottle Size & Line Speed
Finetech supplies bottle unscrambler machines for pharmaceutical, nutraceutical, food, cosmetic, and household packaging lines. We match the machine to bottle material, shape, dimensions, stability, target output, and downstream conveyor. Rotary and automatic configurations cover different speeds and floor plans. Support includes bottle trials, line coordination, commissioning, training, and changeover guidance.
What Is a Bottle Unscrambler Machine?
A bottle unscrambler machine receives randomly oriented empty containers, separates them, turns them upright, and feeds them in a single line. A hopper, rotating disc, pockets, guides, sensors, and discharge conveyor coordinate the process. The machine supplies a steady stream of bottles to rinsing, counting, filling, capping, or labeling equipment without continuous manual placement.
主なメリット
Continuous Bottle Supply
Automatic orientation keeps downstream equipment fed at a controlled rate. This reduces gaps caused by manual bottle placement.
Correct Upright Orientation
Guides, pockets, and sensors present each container neck-up before discharge. Misoriented bottles can be recirculated or rejected.
Reduced Operator Handling
Bulk loading replaces repetitive hand placement on the conveyor. Staff can focus on replenishment and line supervision.
なぜフィネテックと提携すべきか
Bottle Handling Matched to Shape and Line Speed
Lightweight bottles can tip, nest, scuff, or deform if the handling system is poorly matched. Finetech reviews bottle drawings and samples, material, center of gravity, neck finish, line speed, and conveyor height. We then configure the hopper, elevator, orientation parts, guides, sensors, and controls around the container.
フィネテックを選ぶ理由：
- Bottle trials using representative production samples
- Custom pockets, guides, and orientation change parts
- Speed matching with downstream packaging equipment
- Installation, commissioning, and operator training
- Technical support for additional bottle formats
Different Types of Bottle Unscrambler Machine
Common options include rotary-table unscramblers, centrifugal systems, and fully automatic machines with bulk hoppers and elevators. Rotary designs offer a compact, straightforward solution for many round containers. Higher-speed automatic systems use guided pockets and controlled orientation for continuous lines. Selection depends on bottle shape, material, size range, output, changeover frequency, floor space, and downstream demand. Future bottle launches should be considered before the handling range is fixed.
Not Sure Which Bottle Unscrambler Machine Is Right for You?
Click the button below to purchase a bottle unscrambler for your bottling line.
Applications for Bottle Unscrambling
Below are three industries where bottle unscramblers are commonly used.
Please click below to watch the production process of Bottle Unscrambler Machine.
プレイリスト
主な特徴
Bulk Bottle Hopper
The hopper receives a practical quantity of randomly oriented containers. Adjustable flow controls prevent excessive loading into the orientation section.
Controlled Bottle Elevator
Automatic models lift bottles from the hopper at a steady rate. Metered delivery helps avoid surges and crowding.
Rotating Orientation Disc
A driven disc or centrifugal bowl separates bottles and moves them toward the orientation path. Speed can be balanced with line demand.
Bottle-Specific Pockets and Guides
Change parts capture each container and direct it into the correct position. Their geometry reflects bottle shape, diameter, height, and neck.
Orientation Detection
Sensors verify bottle position before discharge. Incorrect containers can be redirected into the system instead of entering the packaging line.
Gentle Container Handling
Smooth contact surfaces and controlled movement help limit scuffs, dents, and deformation, especially with lightweight plastic bottles.
Variable-Speed Control
Operators can adjust output to match the downstream machine. Stable speed coordination reduces backups and bottle-starved conditions.
Fast Format Changeover
Accessible guides and change parts simplify the move between approved bottle sizes. Clearly recorded settings support repeatable setup.
シームレスなライン統合
The discharge conveyor can connect with air rinsers, fillers, counters, cappers, and labelers. Shared signals coordinate starts, stops, and faults.
Certificates Report
当社のサービス
当社は以下のサービスを提供しています： 操作研修、現場での設置および試運転、ならびに1年間の保守サービス。. 詳細については、以下のリンクをご参照ください。.
お客様の製薬機械に対する、現場での据付および試運転のサポート。.
チームが機械の正しい操作方法を理解できるよう支援するためのオペレーター研修。.
機械の操作およびトラブルシューティングに関するオンライン技術サポート。.
交換用部品： Bottle Sensors, Bulk Hopper, Orientation Tracks, Rotating Table.
We can customize bottle unscramblers according to your bottling line specifications.
We configure the right bottle unscrambler for your end-of-line packaging system.
We custom-build bottle unscrambler machines to match your bottle shape, required speed, and any other special requirements.
技術データ
Max Speed
10,800
bottles/hour
Applicable Bottle Volume
20-1,000
ml
ボトルの直径範囲
20-120
んん
Machine Weight Range
200-350
kg
仕様
| ロータリーボトルアンスクランブラー | 自動ボトル解読機 | |
|---|---|---|
| 適用ボトル | 20～1000ml 丸型/平型ボトル | 20～950ml 丸型/平型ボトル |
| ボトルサイズ（mm）: | 直径: 50-95 ボトルの高さ: 165-310 | φ20～40mm、高さ50～120mm |
| 電源: | 1220V/380V 0.37Kw | ～220V 50Hz |
| 容量： | 6000本/時 | 1時間あたり6000～8000本 |
| 外形寸法: | Ф1000mm × 1600mm（直径×高さ） | 1200×1000×1200mm（長さ×幅×高さ） |
| 重さ： | 200キロ | 350kg |
関連技術
よくある質問
Provide bottle samples, dimensions, material, shape, required speed, conveyor height, room layout, and downstream equipment details.
Some machines can, with suitable change parts and guides. Complex shapes require bottle trials before approval.
Typical applications include PET, HDPE, PP, and selected glass containers. Handling settings should match strength and surface sensitivity.
Pockets, guide rails, rotating components, and gravity work together to direct the neck and base into the correct orientation.
Sensors can identify an incorrect position and recirculate or reject the bottle before it reaches downstream equipment.
Yes, when speed, contact pressure, guide geometry, and drop height are set around the actual container.
Variable-speed control and accumulation signals balance bottle supply with the rinser, filler, counter, or capper.
Timing depends on the number of guides and change parts. Recorded settings and tool-free adjustments can reduce downtime.
Yes. Conveyor height, spacing, speed, and start-stop signals can be coordinated between both machines.
Nested containers, static, damaged bottles, incorrect guides, excessive hopper flow, and poorly matched speed can cause jams.
Check guides, sensors, belts, pockets, fasteners, and drives according to operating hours and the maintenance schedule.
Finetech can provide installation guidance, commissioning, training, troubleshooting, spare parts, and new-bottle assessments.