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Bottle Unscrambler Machine – Customized to Your Bottle Size & Line Speed
Finetech supplies bottle unscrambler machines for pharmaceutical, nutraceutical, food, cosmetic, and household packaging lines. We match the machine to bottle material, shape, dimensions, stability, target output, and downstream conveyor. Rotary and automatic configurations cover different speeds and floor plans. Support includes bottle trials, line coordination, commissioning, training, and changeover guidance.
What Is a Bottle Unscrambler Machine?
A bottle unscrambler machine receives randomly oriented empty containers, separates them, turns them upright, and feeds them in a single line. A hopper, rotating disc, pockets, guides, sensors, and discharge conveyor coordinate the process. The machine supplies a steady stream of bottles to rinsing, counting, filling, capping, or labeling equipment without continuous manual placement.
Wichtigste Vorteile
Continuous Bottle Supply
Automatic orientation keeps downstream equipment fed at a controlled rate. This reduces gaps caused by manual bottle placement.
Correct Upright Orientation
Guides, pockets, and sensors present each container neck-up before discharge. Misoriented bottles can be recirculated or rejected.
Reduced Operator Handling
Bulk loading replaces repetitive hand placement on the conveyor. Staff can focus on replenishment and line supervision.
Warum eine Partnerschaft mit Finetech?
Bottle Handling Matched to Shape and Line Speed
Lightweight bottles can tip, nest, scuff, or deform if the handling system is poorly matched. Finetech reviews bottle drawings and samples, material, center of gravity, neck finish, line speed, and conveyor height. We then configure the hopper, elevator, orientation parts, guides, sensors, and controls around the container.
Gründe, sich für Finetech zu entscheiden:
- Bottle trials using representative production samples
- Custom pockets, guides, and orientation change parts
- Speed matching with downstream packaging equipment
- Installation, commissioning, and operator training
- Technical support for additional bottle formats
Different Types of Bottle Unscrambler Machine
Common options include rotary-table unscramblers, centrifugal systems, and fully automatic machines with bulk hoppers and elevators. Rotary designs offer a compact, straightforward solution for many round containers. Higher-speed automatic systems use guided pockets and controlled orientation for continuous lines. Selection depends on bottle shape, material, size range, output, changeover frequency, floor space, and downstream demand. Future bottle launches should be considered before the handling range is fixed.
Drehbarer Flaschenentwirrer
Produktionsleistung: 150-180 Flaschen/Mindestbestellmenge.
Angewandter Flaschendurchmesser: 25-100 mm.
Geeigneter Flaschentyp: Runde/flache Flasche (20-950 ml).
Kontaktfläche: SS304.
Automatische Flaschensortiermaschine
Produktionsleistung: 6000 Flaschen/Std.
Angewandter Flaschendurchmesser: 50-120 mm.
Maschine Abmessungen: 1200 × 1000 × 1200 mm (L×B×H).
Gesamtgewicht (kg): 350 kg.
Not Sure Which Bottle Unscrambler Machine Is Right for You?
Click the button below to purchase a bottle unscrambler for your bottling line.
Applications for Bottle Unscrambling
Below are three industries where bottle unscramblers are commonly used.
Please click below to watch the production process of Bottle Unscrambler Machine.
Wiedergabeliste
Hauptmerkmale
Bulk Bottle Hopper
The hopper receives a practical quantity of randomly oriented containers. Adjustable flow controls prevent excessive loading into the orientation section.
Controlled Bottle Elevator
Automatic models lift bottles from the hopper at a steady rate. Metered delivery helps avoid surges and crowding.
Rotating Orientation Disc
A driven disc or centrifugal bowl separates bottles and moves them toward the orientation path. Speed can be balanced with line demand.
Bottle-Specific Pockets and Guides
Change parts capture each container and direct it into the correct position. Their geometry reflects bottle shape, diameter, height, and neck.
Orientation Detection
Sensors verify bottle position before discharge. Incorrect containers can be redirected into the system instead of entering the packaging line.
Gentle Container Handling
Smooth contact surfaces and controlled movement help limit scuffs, dents, and deformation, especially with lightweight plastic bottles.
Variable-Speed Control
Operators can adjust output to match the downstream machine. Stable speed coordination reduces backups and bottle-starved conditions.
Fast Format Changeover
Accessible guides and change parts simplify the move between approved bottle sizes. Clearly recorded settings support repeatable setup.
Nahtlose Linienintegration
The discharge conveyor can connect with air rinsers, fillers, counters, cappers, and labelers. Shared signals coordinate starts, stops, and faults.
Certificates Report
Unsere Dienstleistungen
Wir bieten folgende Dienstleistungen an: Schulung zur Bedienung, Installation und Inbetriebnahme vor Ort sowie einjähriger Wartungsservice. Weitere Informationen finden Sie unter dem folgenden Link.
Unterstützung bei der Installation und Inbetriebnahme Ihrer pharmazeutischen Anlagen vor Ort.
Bedienerschulung, damit Ihr Team die korrekte Bedienung der Maschine versteht.
Online-Support für die Bedienung der Maschine und die Fehlerbehebung.
Ersatzteile: Bottle Sensors, Bulk Hopper, Orientation Tracks, Rotating Table.
We can customize bottle unscramblers according to your bottling line specifications.
We configure the right bottle unscrambler for your end-of-line packaging system.
We custom-build bottle unscrambler machines to match your bottle shape, required speed, and any other special requirements.
Technische Daten
Max Speed
10,800
bottles/hour
Applicable Bottle Volume
20-1,000
ml
Durchmesserbereich der Flaschen
20-120
mm
Machine Weight Range
200-350
kg
Spezifikation
| Drehbarer Flaschenentwirrer | Automatische Flaschensortiermaschine | |
|---|---|---|
| Geeignete Flaschen | Runde/flache Flasche (20–1000 ml) | 20-950ml Runde/Flache Flasche |
| Flaschengröße (mm): | Durchmesser: 50-95 mm, Flaschenhöhe: 165-310 mm | φ20-40 mm, Höhe 50-120 mm |
| Stromquelle: | 1220 V/380 V 0,37 kW | ~220 V 50 Hz |
| Kapazität: | 6000 Flaschen/Stunde | 6000-8000 Flaschen pro Stunde |
| Äußere Abmessungen: | Ф1000mm × 1600mm (Durchmesser × Höhe) | 1200×1000×1200mm (L×B×H) |
| Gewicht: | 200 kg | 350 kg |
Interessiert?
Sprechen Sie mit unseren Experten, um die richtige Lösung für Ihre Anforderungen zu finden.
Verwandte Technologien
FAQs
Provide bottle samples, dimensions, material, shape, required speed, conveyor height, room layout, and downstream equipment details.
Some machines can, with suitable change parts and guides. Complex shapes require bottle trials before approval.
Typical applications include PET, HDPE, PP, and selected glass containers. Handling settings should match strength and surface sensitivity.
Pockets, guide rails, rotating components, and gravity work together to direct the neck and base into the correct orientation.
Sensors can identify an incorrect position and recirculate or reject the bottle before it reaches downstream equipment.
Yes, when speed, contact pressure, guide geometry, and drop height are set around the actual container.
Variable-speed control and accumulation signals balance bottle supply with the rinser, filler, counter, or capper.
Timing depends on the number of guides and change parts. Recorded settings and tool-free adjustments can reduce downtime.
Yes. Conveyor height, spacing, speed, and start-stop signals can be coordinated between both machines.
Nested containers, static, damaged bottles, incorrect guides, excessive hopper flow, and poorly matched speed can cause jams.
Check guides, sensors, belts, pockets, fasteners, and drives according to operating hours and the maintenance schedule.
Finetech can provide installation guidance, commissioning, training, troubleshooting, spare parts, and new-bottle assessments.