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Bottle Unscrambler Machine – Customized to Your Bottle Size & Line Speed
Finetech supplies bottle unscrambler machines for pharmaceutical, nutraceutical, food, cosmetic, and household packaging lines. We match the machine to bottle material, shape, dimensions, stability, target output, and downstream conveyor. Rotary and automatic configurations cover different speeds and floor plans. Support includes bottle trials, line coordination, commissioning, training, and changeover guidance.
What Is a Bottle Unscrambler Machine?
A bottle unscrambler machine receives randomly oriented empty containers, separates them, turns them upright, and feeds them in a single line. A hopper, rotating disc, pockets, guides, sensors, and discharge conveyor coordinate the process. The machine supplies a steady stream of bottles to rinsing, counting, filling, capping, or labeling equipment without continuous manual placement.
Principaux avantages
Continuous Bottle Supply
Automatic orientation keeps downstream equipment fed at a controlled rate. This reduces gaps caused by manual bottle placement.
Correct Upright Orientation
Guides, pockets, and sensors present each container neck-up before discharge. Misoriented bottles can be recirculated or rejected.
Reduced Operator Handling
Bulk loading replaces repetitive hand placement on the conveyor. Staff can focus on replenishment and line supervision.
Pourquoi devenir partenaire de Finetech ?
Bottle Handling Matched to Shape and Line Speed
Lightweight bottles can tip, nest, scuff, or deform if the handling system is poorly matched. Finetech reviews bottle drawings and samples, material, center of gravity, neck finish, line speed, and conveyor height. We then configure the hopper, elevator, orientation parts, guides, sensors, and controls around the container.
Pourquoi choisir Finetech ? :
- Bottle trials using representative production samples
- Custom pockets, guides, and orientation change parts
- Speed matching with downstream packaging equipment
- Installation, commissioning, and operator training
- Technical support for additional bottle formats
Different Types of Bottle Unscrambler Machine
Common options include rotary-table unscramblers, centrifugal systems, and fully automatic machines with bulk hoppers and elevators. Rotary designs offer a compact, straightforward solution for many round containers. Higher-speed automatic systems use guided pockets and controlled orientation for continuous lines. Selection depends on bottle shape, material, size range, output, changeover frequency, floor space, and downstream demand. Future bottle launches should be considered before the handling range is fixed.
Débrouilleur de bouteilles rotatif
Production : 150-180 bouteilles/min.
Diamètre du flacon utilisé : 25-100 mm.
Type de bouteille applicable : Bouteille ronde/plate de 20 à 950 ml.
Surface de contact : SS304.
Machine automatique de démêlage de bouteilles
Production : 6000 bouteilles/heure.
Diamètre du flacon utilisé : 50-120 mm.
Machine dimensions: 1200×1000×1200 mm (L×l×H).
Poids total (kg) : 350 KG.
Not Sure Which Bottle Unscrambler Machine Is Right for You?
Click the button below to purchase a bottle unscrambler for your bottling line.
Applications for Bottle Unscrambling
Below are three industries where bottle unscramblers are commonly used.
Please click below to watch the production process of Bottle Unscrambler Machine.
Liste de lecture
Caractéristiques principales
Bulk Bottle Hopper
The hopper receives a practical quantity of randomly oriented containers. Adjustable flow controls prevent excessive loading into the orientation section.
Controlled Bottle Elevator
Automatic models lift bottles from the hopper at a steady rate. Metered delivery helps avoid surges and crowding.
Rotating Orientation Disc
A driven disc or centrifugal bowl separates bottles and moves them toward the orientation path. Speed can be balanced with line demand.
Bottle-Specific Pockets and Guides
Change parts capture each container and direct it into the correct position. Their geometry reflects bottle shape, diameter, height, and neck.
Orientation Detection
Sensors verify bottle position before discharge. Incorrect containers can be redirected into the system instead of entering the packaging line.
Gentle Container Handling
Smooth contact surfaces and controlled movement help limit scuffs, dents, and deformation, especially with lightweight plastic bottles.
Variable-Speed Control
Operators can adjust output to match the downstream machine. Stable speed coordination reduces backups and bottle-starved conditions.
Fast Format Changeover
Accessible guides and change parts simplify the move between approved bottle sizes. Clearly recorded settings support repeatable setup.
Intégration transparente des lignes
The discharge conveyor can connect with air rinsers, fillers, counters, cappers, and labelers. Shared signals coordinate starts, stops, and faults.
Certificates Report
Nos services
Nous proposons les services suivants : formation à l'utilisation, installation et mise en service sur site, ainsi qu'un service de maintenance d'un an. Pour plus d'informations, veuillez consulter le lien ci-dessous.
Assistance à l'installation et à la mise en service sur site de vos équipements pharmaceutiques.
Une formation destinée aux opérateurs afin d'aider votre équipe à comprendre le bon fonctionnement de la machine.
Assistance technique en ligne pour l'utilisation des machines et le dépannage.
Pièces de rechange : Bottle Sensors, Bulk Hopper, Orientation Tracks, Rotating Table.
We can customize bottle unscramblers according to your bottling line specifications.
We configure the right bottle unscrambler for your end-of-line packaging system.
We custom-build bottle unscrambler machines to match your bottle shape, required speed, and any other special requirements.
Données techniques
Max Speed
10,800
bottles/hour
Applicable Bottle Volume
20-1,000
ml
Plage de diamètres des bouteilles
20-120
mm
Machine Weight Range
200-350
kg
Spécification
| Débrouilleur de bouteilles rotatif | Machine automatique de démêlage de bouteilles | |
|---|---|---|
| Bouteilles compatibles | Bouteille ronde/plate de 20 à 1000 ml | Bouteille ronde/plate de 20 à 950 ml |
| Taille de la bouteille (mm) : | diamètre : 50-95 mm hauteur de la bouteille : 165-310 mm | φ20-40 mm, Hauteur 50-120 mm |
| Source d'alimentation : | 1220 V/380 V 0,37 kW | 220 V 50 Hz |
| Capacité: | 6000 bouteilles/heure | 6000 à 8000 bouteilles par heure |
| Dimension extérieure : | Ф1000mm × 1600mm (Diamètre×Hauteur) | 1200×1000×1200 mm (L×l×H) |
| Poids: | 200 kg | 350 kg |
Intéressé?
Contactez nos experts pour trouver la solution la mieux adaptée à vos besoins.
Technologies associées
FAQ
Provide bottle samples, dimensions, material, shape, required speed, conveyor height, room layout, and downstream equipment details.
Some machines can, with suitable change parts and guides. Complex shapes require bottle trials before approval.
Typical applications include PET, HDPE, PP, and selected glass containers. Handling settings should match strength and surface sensitivity.
Pockets, guide rails, rotating components, and gravity work together to direct the neck and base into the correct orientation.
Sensors can identify an incorrect position and recirculate or reject the bottle before it reaches downstream equipment.
Yes, when speed, contact pressure, guide geometry, and drop height are set around the actual container.
Variable-speed control and accumulation signals balance bottle supply with the rinser, filler, counter, or capper.
Timing depends on the number of guides and change parts. Recorded settings and tool-free adjustments can reduce downtime.
Yes. Conveyor height, spacing, speed, and start-stop signals can be coordinated between both machines.
Nested containers, static, damaged bottles, incorrect guides, excessive hopper flow, and poorly matched speed can cause jams.
Check guides, sensors, belts, pockets, fasteners, and drives according to operating hours and the maintenance schedule.
Finetech can provide installation guidance, commissioning, training, troubleshooting, spare parts, and new-bottle assessments.